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1/4" minimum

Sealant

1F

Repeat steps C - E for all four sides of the opening.

F. 

Remove any debris,

 paint or stucco from the 

exterior face of the existing window frame that will 

interfere with the new window installation. Clean any 

dirt or debris from the existing sill and ensure the 

weep holes are open and clear.

D.  Use pliers to remove the 2” section(s) of frame.

1D

1E

1G

E.  Starting in the 2” frame notch, use a 

reciprocating saw to cut the frame legs flush 

with the drywall. Do not cut through the frame 

exposing the rough opening. Do not damage 

the drywall where it will remain exposed after 

the new window is in place.

Note:  At the sill, ensure that 1/4” minimum 

height of frame leg remains to act as a sill dam.

G.  

Seal the existing jamb frame joints 

to the 

sill of the existing aluminum window frame 

with beads of sealant.

H. 

Seal any screw holes from the original 

divider 

with sealant. DO NOT plug any weep 

holes in the existing frame.

1F

1

 

OPENING PREPARATION

Summary of Contents for 81CP0101

Page 1: ...designs construction methods building materials and site conditions unique to your project may require an installation method different from these instructions and additional care Determining the appr...

Page 2: ...ic shears circular saw or table saw optional Installation will require two or more persons A Prior to removing the existing window sash and or glass check that the frame size of the new window is 1 2...

Page 3: ...ing in the 2 frame notch use a reciprocating saw to cut the frame legs flush with the drywall Do not cut through the frame exposing the rough opening Do not damage the drywall where it will remain exp...

Page 4: ...frame Insert the sill filler with the notches over the existing window weep holes DO NOT block any weep holes in the existing window J Apply sill flashing tape Cut a piece of flashing tape 6 longer t...

Page 5: ...les through the head jambs and sill of the frame Space the holes a maximum of 6 from each end and a maximum of 16 on center Note On vent casements place the holes so they do not interfere with the rot...

Page 6: ...where the frame meets the stucco It is important to leave a 2 gap in the sealant line at each of the weep holes of the existing aluminum window frame E Place a shim aligned with the top pre drilled h...

Page 7: ...ior surface of shims to create a continuous seal Follow manufacturer s instructions Note It may be necessary to squeeze the end of the tube with pliers to be able to insert into the space between the...

Page 8: ...ation Use of inappropriate finishes solvents brickwash or cleaning chemicals will cause adverse reactions with the window and door materials and voids the Limited Warranty For additional information o...

Page 9: ...g partially insert the lock handle into the jamb unlock the unit temporarily attach the crank handle and turn to open A Place the cover over the operator stud and snap into place Position the pocket e...

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