Pelpro HHPP2, Owner'S Manual

Page 1: ... Fuel Burning Appliances and Equipment in Canada and NFPA 211 Chimney Fireplaces Vents and Solid Fuel Burning Appliances in the US Contact local building or fire officials about restrictions and installation inspection requirements in your area Toll Free Technical Support 1 866 456 9269 To register your purchase www dansons com support II or III with Memory Fan Trim ...

Page 2: ... your appliance for many years tocome 3 Pellets can vary greatly from company to company from load to load and occasionally from bag to bag 4 Be extra 5 Remember that a very high percentage of operational dilemmas with a pellet stove are usually traced back to Improper installation poor quality pellets and or a lack of timely cleaning With just a minimum of daily care your PELPRO pellet appliance ...

Page 3: ... TYPE 10 HOPPER CLEAN OUT CHUTE 37 SAFETY PRECAUTIONS LIMITED WARRANTY 38 DETERMING SIZE DISTANCE 11 SERVICE MAINTENANCE LOG 39 TERMINATION 12 PLANNING OUTSIDE AIR 13 APPLIANCE PLACEMENT 14 FLOOR PROTECTION CLEARANCES TO COMBUSTIBLES INSTALLATION TOOLS OF THE TRADE 16 STEP BY STEP DIRECT VENT INSTALLATION 17 MOBIILE HOME 18 INSTALLATIONS OPTIONS 19 OPERATION BEFORE LIGHTING YOUR FIRST FIRE 21 USIN...

Page 4: ... appliance Keep all such liquids well away from the appliance while it is in use This heater must be connected to a standard 115 V 60 Hz 3 prong grounded electrical outlet in accordance with local building codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 A grounded surge protection unit is recommended Do not use an adapter plug or sever the grounding prong on t...

Page 5: ...enance or cleaning allow the heater to cool Ashes must be disposed in a metal container with a tight lid and placed on a non combustible surface or on the ground well away from all combustible materials pending final disposal The exhaust system should be checked twice a year minimum for any build up of soot or creosote Do not touch the hot surfaces of the heater S SAFETY AFETY T TESTING ESTING NOT...

Page 6: ...f your stove along with gases into the atmosphere Your stove s heat output can be adjusted from setting 1 4 through the FEED RATE touch pad to vary your heat output from Low to High The room air fan can be manu ally adjusted through the FAN SPEED to run faster or slower to correspond to the amount of heat being produced The room air fan is also on a limit switch controlled to run on high when the ...

Page 7: ...TCH Your pellet appliance has a high temperature limit switch installed If the temperature at the back of the firebox reaches approximately 250 F the switch will shut off the electricity going to the Vacuum Switch and to the Auger Motor The auger will automatically stop and the appliance will shut down when the exhaust temperature cools 120 F If this happens call your dealer or Dansons Customer Se...

Page 8: ...thods by Warnock Hersey US Pellet appliances that are designed with the combustion air supply ex ceeding 35 1 by ratio are exempt from EPA regulations PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE Heating capacity will vary depending on floor plan layout of your home degree of insulation and the outside temperature Fuel size quality density and moisture level will also have an effect Pellet size may...

Page 9: ...n hand for warranty COMPLETE THIS CHECK LIST WHILE INSTALLING YOUR MULT FUEL APPLIANCE _____ Carefully read the ENTIRE installation section first Twice is better _____ Read the Installing Freestanding Insert or Built In sections _____ Determine the location and measurement needed your chosen location _____ Be sure to pre fit all items before you install fasten or install the stove permanently Reme...

Page 10: ...a vent VENT SAFETY PRECAUTIONS A Clean Out Tee 4 must be installed at the bottom of all vertical runs These Tee s are to assist in periodically cleaning the vent Single or Double clean out tees may be used The exhaust system must be installed so the entire system can be cleaned without disassembly Termination must exhaust above the fresh air inlet elevation and parallel or above the exhaust output...

Page 11: ... Equivalent and the Altitude above sea level NOTE In some cases it may be necessary to contact Dansons Customer Service personal to determine acceptable venting configurations and altitude adjustments 1 877 303 3134 The diagram to the right will help to give you a visual reference 0 1 2 3 4 5 6 7 8 9 10 10 20 30 Altitude in Thousands of Feet Equivalent Pipe Length in Feet 3 or 4 Inch Diameter Pipe...

Page 12: ... Minimum 1 clearance above any door or window that opens C Minimum 3 clearance from any adjacent building D Minimum 7 clearance above any grade when adjacent to public walkways E Minimum 2 clearance above any grass plants or other combustible material Minimum 1 clearance above grade F Minimum 3 clearance above any forced air intake of any other appliance within 6 G Minimum 2 clearance below eves o...

Page 13: ... foot away from the exhaust system termination When outside air is taken from an existing chimney the exhaust system must not terminate in the same chimney The outside air pipe on your stove is 2 OD The outside air connecting pipe must be at least 2 ID The outside air connecting pipe must be as short and free of elbows as possible and must fit over A not inside the outside air pipe on your stove F...

Page 14: ... section Alcove Installation 2 From Back Of Stove to Combustibles 3 From PL Vent to Combustibles 10 From Front Side of Stove to Combustibles 2 From Back Corner of Stove to Combustibles 6 Non Combustible Surface In Front Of Heater 16 From Top Of Stove to Combustibles 36 to drapes doors anything that can swing PelPro Home Shop Heater www pelprostoves com 14 6 1 10 6 2 10 12 THROUGH THE WALL 6 3 10 I...

Page 15: ...n depth depending on the brand of PL vent used Before placing the stove connect the Tee and measure off the 3 clearance ALCOVE INSTALLATION Minimum clearances to combustibles Figure 14 15 2 inch from back of appliance 10 inches from the sides 16 inches from the top 30 inches deep Figure 14 Figure 15 PelPro Home Shop Heater www pelprostoves com 15 2 12 6 THROUGH THE WALL 45 CORNER 3 6 10 INTERIOR V...

Page 16: ... bits Flashlight Wire stripper and wire cutter Hammer Bubble Level Utility knife Adjustable pliers 6 to 8 inches Small hand broom and dustpan Furniture and Floor Protection Supplies Caulking tube of RTV Hi Heat Silicone 2 long Wood screws 10 Assortment of sheet and wood screws Stove Bright Hi Heat Stove Paint Caulking tube of Clear Silicone Hi Heat Aluminum Foil Tape Before starting your PelPro Mu...

Page 17: ...he 4 x 7 16 nuts supplied and secure tightly 6 Place a bead of RTV silicone around the end collar of the Quick Connect of your stove s exhaust C Firmly push the PL vent pipe adaptor J into the bead of RTV silicone Note If 4 PL vent is required use an 3 to 4 Pipe Adaptor Increaser J on the stove exhaust pipe 7 Connect the length of PL vent E that is in the thimble F onto the pipe adaptor D Fasten t...

Page 18: ...ge copper wire B figure 25 or equivalent The stove must have a permanent outside air source with a inch screen over the inlet Figure 26 B C D For transportation all chimney vent above the mobile home must be removed Chimney PL Vent must be 3 or 4 PL Vent and must extend a minimum or 36 above the roofline of the mobile home and must be installed using a UL ULC listed ceiling fire stop J figure 26 a...

Page 19: ...in case of power failure Follow the same basic steps in locating your appliance attaching the exhaust system and outside air intake to your stove as the previous examples 1 2 3 4 5 6 7 8 Main Floor Vertical 1 Pipe Adapter Clean Out Tee Cap 3 x 60 15 Pipe Length Tee Support Bracket Ceiling Support Firestop Spacer Roof Flashing Storm Collar Vertical Rain Cap 2 3 4 5 6 7 8 Tube of RTV Silicone Roll o...

Page 20: ... of RTV Silicone Roll of Foil Tape 3 8 Stainless Self Tapping Screws x 27 7 6 24 8 PL Clean Out Tee Cap PL Length of Pipe PL 90D Elbow PL Wall Thimble 10 11 12 1 2 3 4 5 Cleanout Door 9 10 11 Main Floor Class A Tie In 1 Pipe Adapter Clean Out Tee Cap 3 x 60 15 Pipe Length Tee Support Bracket Ceiling Support Firestop Spacer Roof Flashing Storm Collar Vertical Rain Cap 2 3 4 5 6 7 8 Tube of RTV Sili...

Page 21: ...er FINE TUNNING YOUR STOVE later in this manual OPENING AND CLOSING THE MAIN DOOR Open the stove door by rotating the handle COUNTER CLOCKWISE toward the TOP of the stove until the handle is about the 3 o clock position Swing door open to the left Close the stove door by keeping the handle at the 3 o clock position Push the door firmly against the stove Rotate the handle downward to the 6 0 clock ...

Page 22: ... to normal operating temperatures your stove will continue to run If the fire does not light and or burn properly the electricity to your stove s components will be shut off at the end of 15 minutes The FAN SPEED controls the speed of the room air fan This fan blows room air through the heat exchange tubes and back into the room When the FEED RATE is set to a higher position the FAN SPEED should b...

Page 23: ... Lights All 4 Lights Feed Rates 3 4 Feed Rates 1 4 Only be concerned with the lights All others do not effect the mode selection process FEED RATE NOTE The Starting Point of the cycle depends on what mode the control was in Thermostat On Off Mode Thermostat Low High Mode Manual You are in control OPERATING IN MANUAL MODE TO START Step 1 Press the START touch pad It s that easy The control board go...

Page 24: ...eat 1 cycle When the temperature in the room drops to the level set at the thermostat the stove will again cycle to the HIGH 2 3 or 4 preselected set ting For optimum heat transfer the FAN setting should be set at LOW or MEDIUM The appliance will run the FAN at HIGH speed when needed automatically TO SHUT DOWN To turn off the appliance press the OFF touch pad TO START con t After Pushing the START...

Page 25: ... the stove off Feed Rates 1 2 U UNDERSTANDING NDERSTANDING T THE HE C CONTROL ONTROL TRIM POTS Fine Tune Adjustments Factory Settings FUEL FEED rates at the Lowest number 1 and highest number 4 settings can be adjusted by adjusting the fine tune trim pots located on the control panel To raise fuel feed turn trim pot counter clockwise and to lower turn clockwise To assist in knowing what the change...

Page 26: ...EED RATE or START touch pad The COMBUSTION FAN exhaust will start and operate at full speed for 60 seconds then adjust downward to match feed rate 1 The CONVECTION FAN heating will start and the LED will go solid on LOW setting The AUGER CYCLE LED will go solid for 3 seconds indicating signal being sent to auger motor The IGNITER LED will light up solid and the 300 watt igniter will begin to opera...

Page 27: ...N for 3 seconds and OFF for 3 5 seconds Adjust the AIR INLET DAMPER This will have to be set as the factory can not send the units out with the damper pre set This is done to accommodate a wide range of installa tions elevations and fuel type and quality Slide the damper closed pushed in all the way Now open pull out the damp approximately 1 8 Watch the fire Check for the characteristics of a good...

Page 28: ...tput and visa versa Pellet feed rate at the same fuel settings may vary greatly from brand to brand and may vary somewhat from batch to batch within the same brand FINES FINES in pellets are pieces of sawdust that were not properly formed or are the results of pellets breaking down from handling transporting and or storage Fines adversely affect the operations and heat production of a pellet shop ...

Page 29: ... next heating season unless properly stored If you do decide to carry it over make sure to check the corn for proper moisture content FACTORS EFFECTING FEED RATES Generally the smaller and cleaner free from fine dust and debris the corn is the faster it will feed at a given setting and visa versa The extremes in corn size moisture and quality can cause several hours difference in burning time for ...

Page 30: ...Burn Pot as well BURN POT A COLD STOVE ONLY Remove the burn grate Clean out the burn pot area of all debris CAUTION When replacing the grate make sure it fits properly in the burn pot WINDOW CLEANING COLD STOVE ONLY as hot glass may cause serious burns To enjoy a clear view of the fire you should clean your window as needed with a soft cloth or paper towel You may use a Fireplace glass cleaner or ...

Page 31: ... the grate DOOR GASKET Inspect the main door gasket periodically The main door may be removed to have frayed broken or compacted gaskets replaced EXHAUST VENTING The by products of combustion contain small particles of fly ash Fly ash will collect in the exhaust venting system and restrict the flow of flue gases Incomplete combustion such as during startup shutdown or incorrect operation of the ro...

Page 32: ...vinegar and water solution along with a rag Oven cleaner and window cleaners will leave a film on the glass that will attract smoke and creosote like a magnet Should a build up of creosote or carbon accumulate you may wish to use 000 steel wool and water to clean glass Ceramic is very hard and will not scratch from the steel wool GLASS REPLACEMENT In the event you need replacement only Hi Temp Neo...

Page 33: ...essary There will be a charge for this service PROBLEM CAUSE SOLUTION Stove Will Not Start 1 No electrical power Ensure the stove is plugged in to a 120VAC electrical outlet and a Surge Protection unit Check outlet for electrical power and proper voltage Check spade connections from the stove power cord to the main wiring harness Ensure door is closed and securely latched Ensure ash pan is tightly...

Page 34: ...urn Grate is clogged Remove and inspect burn grate Remove all ash and clinkers Ensure air holes are free of debris or build up 3 Igniter is not glowing Remove burn grate close door and re start the appliance If the igniter does not glow red inside the tube it is defective Remove back panel and confirm wire connections and condition of wires If igniter is defective the stove can be started manually...

Page 35: ...rotect venting from extreme weather elements Smoke or smoke smell spillage 1 Exhaust System Hi Heat RTV silicone all joints even manufactured Ensure venting is gas tight Inspect exhaust fan and gasket area ensure a tight fit Proper maintenance and cleaning 2 Over Feeding Fuel over filling burn grate Check air inlet damper for proper setting Adjust feed rate to lower level The stove keeps going out...

Page 36: ...20 Auger Shaft Assembly Burn Grate Super Grate Burn Grate Corn Grain KS5020 1040 Combustion Fan w gasket KS5020 1070 Convection Fan w gasket KS5040 1090 Control Board AcuTron 2 Door Assembly black Door Assembly brass trim Door Handle KS5050 1130 Firebrick KS5060 1160 Gasket Door 5 8 Dia X 60 long KS5060 1150 Gasket Window Tape KS5060 1200 Gasket Ash Pan KS5060 1190 Gasket Exhaust KS5070 1210 Glass...

Page 37: ... to the inside of the appliance remove the hex screws from the LEFT HAND SIDE PANEL looking from the front of the heater These are located on the back left hand side corner of the appliance Remove the panel simply by sliding it back toward the ex haust Remove the 2 hex screws labeled A B Install the Hopper Drop Chute re installing the screws Remove the 5 hex screws from the side hopper access pane...

Page 38: ...Y LEGAL OR OTHERWISE FOR THE INCIDENTAL OR CONSEQUENTIAL DAMAGE TO THE PROPERTY OR PERSONS RESULTING FROM THE USE OF THIS PRODUCT ANY WARRANTY IM PLIED BY LAW INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANT ABILITY OR FITNESS SHALL BE LIMITED TO ONE 1 YEAR FROM THE DATE OF ORIGINAL PUR CHASE WHETHER A CLAIM IS MADE AGAINST THE MANUFACTURER BASED ON THE BREACH OF THIS WARRANTY OR ANY OT...

Page 39: ...HONE PURCHASE DATE INSTALL DATE INSTALLED BY STOVE MODEL SERIAL NUMBER WAS UNIT PRE BURNED SPECIAL COMMENTS SERVICE DATE TECHNICIAN DESCRIPTION OF WORK DONE S SERVICE ERVICE M MAINTENANCE AINTENANCE L LOG OG Toll Free Technical Support 1 877 303 3134 PelPro Home Shop Heater www pelprostoves com 39 ...

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