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1.0 USER INSTRUCTIONS  

1.1   Welcome 

A very warm welcome from Percy Doughty, and thank you for purchasing the Olsberg Kassel wood burning stove from the Pen-
man Collection. The stove is one of our finest and we hope you enjoy years of pleasure once your new stove is installed. 

Percy Doughty prides itself in providing the very best products ensuring a timeless design with longevity of service. Our stoves 
will enhance your home and become a real focal point of beauty and elegance.  

The stove has been designed in such a way as to perform to the optimum combustion which is both environmentally friendly 
and efficient, with the best possible design in mind the heat produced will provide you with all the comfort and control need-
ed. 

By reading these instructions it will give you the best insight in to using your stove efficiently and ultimately to prolong its life’s 
service to your family. This instruction manual will also help you when lighting your stove and through its general use and care.  

Percy Doughty always recommends that the stove is installed by a HETAS registered engineer and serviced on an annual basis 
but not limited to. The stove is a quality precision engineered product, if the installation has been incorrect or the appliance 
gets mistreated by overloading or using the incorrect fuel, it can damage the appliance and connecting flue system.     

 

1.2   Fire Plus System  

The Fire Plus System of your OLSBERG stove provides optimal, environmentally friendly burning and – combined with an effec-
tive heat exchange system – high efficiency. 

After loading and lighting the fuel, the first phase of the combustion process starts by proceeding to burn the gases leaving the 
fuel. This is the time of, ”high flames”. After the flames reduce, the rest of the coal burns up in the second phase of the com-
bustion process. This process is characterized by strongly glowing embers with no or only smaller, temporary flames. 

Optimal and environmental friendly burning with high efficiency can only be achieved if we provide the necessary quantity of 
air at the appropriate places in all phases of the combustion process. Both the longer time spent in the combustion chamber by 
gases mixed with air and the hot combustion chamber have a positive effect on the combustion process. 

This effective burning can be achieved by the Fire Plus System. The primary air flow through the openings of the grate is com-
pleted by the secondary air flow through the glass front and tertiary air entering at different heights of the combustion cham-
ber. Wood, wooden briquettes and brown coal briquettes are fuels of “high flame”. 

At this height and later above the glowing embers secondary and tertiary air get inside in such way that mixing of the air and 
gases and the time that gases spend in the combustion chamber (depending on their structure) results in good burning. The 
excellent quality lining (chamotte, vermiculite) of the combustion chamber provides high temperature, helping the process.  

After, that gases are lead through one or more dead-plates in the upper part of the stove, namely through a heat exchange 
system, that consist of a pipe system where heat is transmitted again.        

Gases finally leave the stove through the flue outlet and then enter the chimney at a temperature of 250 – 330 ºC through the 
connecting pipe. The remaining energy content of the gases provides the necessary feed pressure in the chimney, “motor of 
the stove”.  This is the operating principle of OLSBERG stoves. 

 

Overloading:  

Fireplaces are structurally not suitable for non-stop use. Only a relatively small amount of fuel must be loaded in the combus-
tion chamber at any one time. More information about quantities of fuels to be used is given in technical data. 

PAGE 4 

Summary of Contents for KASSEL

Page 1: ...INSTALLATION INSTRUCTIONS KASSEL WOOD BURNING STOVE KAS REV C 10 19 ...

Page 2: ......

Page 3: ...ion preparation 2 3 Ventilation 2 4 Distance to combustibles and heat sensitive materials 2 5 Connecting to the chimney 3 0 OPERATING INSTRUCTIONS Page 10 3 1 Suitable fuels 3 2 The Clean Air Act 1993 and smoke control areas 3 3 After use and maintainingthe perfect burn 3 4 Continued use and care 3 5 Cleaning 4 0 TROUBLESHOOTING Page 14 4 1 General troubleshooting COMMISSIONING CHECK LIST Page 15 ...

Page 4: ...l burns up in the second phase of the com bustion process This process is characterized by strongly glowing embers with no or only smaller temporary flames Optimal and environmental friendly burning with high efficiency can only be achieved if we provide the necessary quantity of air at the appropriate places in all phases of the combustion process Both the longer time spent in the combustion cham...

Page 5: ...ONS 1 3 Product drawing 1 4 Cross section drawing 1 Primary air 2 Secondary air 3 Cold air of room 4 Warm air 5 Escaping gases 6 Hot gases 7 Grate 8 Chamotte or vermiculite lining 9 10 Tertiary air 11 Charcoal pan PAGE 5 ...

Page 6: ...hout these components Take care as the packaging material can contain nails and other sharp pieces of metal which can cause injury to you and the stove Take care that the nylon and other wrapping materials do not get in chil dren s hands as they can cause suffocation Carefully collect the packaging materials mentioned above and take them to the local waste disposal site The stove is painted in hig...

Page 7: ...e registered HETAS installation engineer or the principal designer for purposes of the current Construction Design Management Regulations Please see the technical data below for clearances to combustible materials this will allow for a comprehensive risk assessment to be completed PAGE 7 Material Cast iron steel Ventilation requirements Surface In accordance with British Standards Surface door rop...

Page 8: ...or work on the flue with the soapstone or ceramic top in place as it may become damaged For further information to retrofit any soap stone covers then the manufacturer must be contacted in the first instance 2 3 Ventilation Ventilation must be provided in accordance with Approved Document J If the appliance is to be installed in to a room which is completely airtight a separate external air inlet ...

Page 9: ...e pipes shall not be used as a complete chimney they shall only be used to connect an appliance to a suitable chimney or twin wall system chimney We recommend the use of a connecting twin wall adaptor for connecting to the chimney The insert has to be fully installed into the chimney in order to prevent movement during normal use which could cause joint separation and leakage to occur between the ...

Page 10: ...ut 1 3 kg of wood into a stove of 5 kW capacity every hour When burning wood if you would like to reach a lower capacity do not restrain the fire Put less wood in at one time instead Don t throw the fuel in the combustion chamber because it can damage or break the chamotte or vermiculite tiles Be aware that the volume of some types of wooden briquettes increases during burning Choose the wooden br...

Page 11: ...erfect burn Follow the directions below when you light the stove for the first time A high burning temperature is necessary for the fuel to catch fire quickly so put enough fire starter on the grate at the lower part of the combustion chamber Put 2 or 3 smaller pieces of wood or a similar quantity of wooden briquettes or 3 to 4 pieces of brown coal briquettes on the grate see picture A After light...

Page 12: ...uel instead and never close the primary air regulator completely Your stove is equipped with an automatically closing door It can be operated only with a closed door Open the door only if you want to load more fuel and only if the previous amount has burned down to embers Remember that the appliance can become extremely hot when in operation therefore it is important to ensure children and vulnera...

Page 13: ...ited to Hand broom Vacuum cleaner Smoke outlet Min once a year but not limited to Hand broom Vacuum cleaner Copper elements As necessary Copper cleaning agent or other substance with Teflon con tent when it is cold Glass As necessary With stove glass spray or glass cleaning agent when it is cold Do not use anything abrasive that may scratch the glass PAGE 13 ...

Page 14: ...pe is not closed properly B Measurements Height flue configuration of the chimney are not appropriate C The door of the stove supplementary air regulator or the door to another stove is connected to the same chimney is open The room or space is not being adequately heated up by your appliance 1 Is the appliance disproportionately small or incorrectly sized 2 Is there too much ash in the combustion...

Page 15: ...uld cause the glass to crack Ensure that all internal components are fitted correctly these may have shifted in transit Ensure that the appliance operates correctly during the first firing Ensure the customer is aware that fumes may be given off during the first firings as the paint cures Advise the customer on the safe operation of the appliance Leave the instruction manuals operating tool and gl...

Page 16: ...Brought to you by Imperial Point Express Trading Estate Stone Hill Road Farnworth Bolton BL4 9TN Tel 01204 868 550 Fax 01204 868 551 Email sales percydoughty com www penmancollection com ...

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