Penny Hydraulics MezzLift, Service And Operation Manual

Page 1: ...Tel 01246 811475 Fax 01246 810403 E mail sales pennyhydraulics com Website www pennyhydraulics com This document the MezzLift logo and the MezzLift machines are the property of Penny Hydraulics Limite...

Page 2: ...t in this booklet This MezzLift is designed to be used by trained persons in a workplace to move goods between two levels It has hold to run control buttons with the control circuits remaining live wh...

Page 3: ...a 12 Survey Installation and Commissioning 13 Declaration of Conformity 15 General Arrangement 16 Spares List 17 Hydraulic Diagram 19 Electrical Diagrams 20 Training Register 25 Record of Revision 26...

Page 4: ...ust be formally certified by thorough examination every 6 months 7 Only use genuine parts and accessories 8 The lift must not be overloaded Refer to the Max Working Load signs attached to the equipmen...

Page 5: ...barriers required by house procedures then open the entrance doors and make them secure 2 Turn on the lift at the mains power switch if a lockable isolator is installed 3 Ensure that the platform is l...

Page 6: ...check the circuit The platform does not descend when buttons are operated 1 A door or gate is not fully closed The Gate Open light should be illuminated on the main control panel Ensure that all gates...

Page 7: ...own warranty f Warranty does not extend to consumable items requiring replacement due to normal wear and tear Any claim under warranty must be made in the first instance by contacting Penny Hydraulics...

Page 8: ...ould become dangerous to persons whilst carrying out the planned maintenance schedule must be reported and recorded and the equipment taken out of operation until sufficient action by a competent pers...

Page 9: ...motor mounting plate bolts and use a bottle jack to push the assembly up so tightening the chains Retighten the plate bolts Hydraulic system Check that power pack is securely mounted Check power pack...

Page 10: ...tion Service Manual available Training Train staff if requested and complete the training register Reporting Note any defects found remedial action taken or work still required to be done on the test...

Page 11: ...or compliance with LOLER Any follow on visits free of charge Liaise with enforcing authorities as required All spares available ex works All routine spares carried on the service vans All engineers sp...

Page 12: ...n by us There will be no charge for the call out or for labour unless the problem is due to misuse or abuse Parts may be added to the next invoice due The customer will be invoiced following each visi...

Page 13: ...le on request Briefly the results are as follows Hydraulic Pump motor running 72 dB A Lift operating while loaded 68 dB A Lift operating whilst unloaded 71 dB A These levels are well below those at wh...

Page 14: ...neers trained in the method of installation and approved by Penny Hydraulics It is important to note that should a non approved engineer on installation cause damage or fault this could invalidate the...

Page 15: ...at all times and the rollers should remain cool Check for any oil leaks on the hose connections around the power pack and at the base of the main pillar Check the power pack mountings minimum two M8 b...

Page 16: ...10 Hydraulic Fluid Power General Rules and Safety Requirements BS EN 60204 1 2006 A1 2009 Safety of Machinery Electrical Equipment of Machines General Requirements BS EN 61000 6 3 2001 Electromagnetic...

Page 17: ...16 Issue 1 ER Oct 2019 General Arrangement...

Page 18: ...Interlock Slider 6 064 000020 Interlock Housing Assembly 7 052 000669 Control Panel 8 FD PM2RV Flow Divider 9 158 000031 Gate Hinge RHS 10 158 000030 Gate Hinge LHS 11 614 000043 MSS250cc motor LBS28...

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Page 20: ...19 Issue 1 ER Oct 2019 Hydraulic Diagram...

Page 21: ...20 Issue 1 ER Oct 2019 Electrical Diagrams...

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Page 26: ...ry supervisor and or operator of work equipment has received adequate training in method risk and safety precautions Penny Hydraulics offers nationwide training by qualified instructors for the full r...

Page 27: ...26 Issue 1 ER Oct 2019 Record of Revision Work Record for Date Work Done Comments Engineer Company...