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6

ENGLISH

Adjustment of the cutting clearance

1. Block the cutting rotor with a piece of wood and unscrew the 
central hexagon socket screw.
2. Take off the compression piece, the cutting rotor and an ad-
justing washer and then attach the compression piece and the 
cutting rotor again.
3. Block the cutting rotor and tighten again with the hexagon
socket screw (tightening torque 8 Nm).
4. Check the freedom of movement of the cutting rotor and the 
cutting clearance again (max. 0.2 mm).
If the cutting clearance is still too big, a further adjusting 
washer must be removed. Steps 1-4 must be repeated.

Cleaning

CAUTION!

Worn impellers can have sharp edges.

To clean the impeller and the spiral housing first of all remove 

the compression piece and the cutting rotor as described 
above. Then unscrew the 4 hexagon socket screws and remove 
the spiral housing.
The impeller and the spiral housing can now be cleaned. After 

this fit the individual components again and adjust the cutting 

clearance.

To clean the pump chamber a flushing pipe can be fitted as and 

when required. To do so, the "Luft" (air) sealing screw is remo-

ved and in its place the flushing pipe fitted to the pump.

Notice!

  If the wrong screws are unscrewed, the oil will run out 

of the oil reservoir.
Tightening torque M

A

 for A2 screw materials 

for M 6    M

A

   = 8 Nm 

for M 8    M

A

   = 20 Nm 

for M 10  M

A

   = 40 Nm 

for M 12  M

A

   = 70 Nm 

for M 16  M

A

   = 160 Nm 

WHAT TO DO IN THE EVENT OF ANY 

PROBLEMS

Pump does not work

   

Check mains current (do not use a pin gauge)

   

Fuse faulty = may be too weak (please refer to  Electrical 

Connection)

   

Mains supply cable damaged = repair to be carried out by 

manufacturer only

Pump runs but does not pump

   

Empty pressure pipe or hose to allow the non-return valve to 

open and let the air escape from the spiral housing.

   

Ventilate the pump housing by unscrewing the "Luft" (air) 

sealing screw.

Cutting system blocked

   

Check the cutting system and readjust or replace as neces-

sary.

Impeller blocked

   

Clean spiral housing and impeller.

Decreased pumping performance

   

The impeller is worn out = replace it

   

Wrong direction of rotation = change 2 phases of the power 

supply

Summary of Contents for 35/2 M

Page 1: ...JUNG PUMPEN DE B 42003 31 1808 EN Instruction Manual MULTICUT 25 2 ME 35 2 M 36 2 M 45 2 M 75 2 M 76 2 M 25 2 ME EX 35 2 M EX 36 2 M EX 45 2 M EX 75 2 M EX 76 2 M EX ...

Page 2: ... electrical voltage NOTICE Danger to equipment and operation Qualification and training of personnel All personnel involved with the operation servicing inspection and installation of the equipment must be suitably qualified for this work and must have studied the instruction manual in depth to ensure that they are sufficiently conversant with its contents The supervision competence and areas of r...

Page 3: ...must not be allowed to freeze in the water Transport The pump must always be lifted by the handle and never by the power supply cable The pump should only be lowered by using a rope or chain ELECTRICAL CONNECTION By using our controls you can be sure that the requirements of the EU type testing certificate are met NOTICE Only qualified electricians may carry out electrical works to the pump or the...

Page 4: ...otential bonding must be installed for facilities with protec tive earth conductors in TN TT networks in areas subject to explosion hazards In Germany for example the design must be in accordance with VDE 0100 Part 540 Association of Ger man Electrical Engineers No additional potential equalisation is required on site for JUNG PUMPEN concrete or plastic chambers in explosion zones 1 and 2 statemen...

Page 5: ...the electrode of our DKG or DKG Ex seal leak control device in place of the DKG sealing screw Changing the oil To ensure operational liability the first oil change should be carried out after 300 operating hours with further oil changes carried out after every 1000 operating hours If the number of operating hours is very low an oil change should still be carried out at least once a year If wastewa...

Page 6: ... and adjust the cutting clearance To clean the pump chamber a flushing pipe can be fitted as and when required To do so the Luft air sealing screw is remo ved and in its place the flushing pipe fitted to the pump Notice If the wrong screws are unscrewed the oil will run out of the oil reservoir Tightening torque MA for A2 screw materials for M 6 MA 8 Nm for M 8 MA 20 Nm for M 10 MA 40 Nm for M 12 ...

Page 7: ... 10 min Example for 40 4 min operation and 6 min rest Cycle duration 10 min Exemple 40 4 min de service et 6 min de pause Durée du jeu 10 min Eksempel 40 4 min drift 6 min pause spilletid 10 min Esempio 40 4 min di funzionamento 6 min di pausa durata del ciclo 10 min Przykładowo 40 4 min pracy i 6 min przerwy Czas cyklu 10 min Příklad 40 4 min provoz a 6 min přestávka trvání pracovního cyklu 10 mi...

Page 8: ...řeba provádět za použití stlačitelných spojů X mezi násuvným kontaktem Coni Y a motorem Nový stlačitelný spoj musí být vytvořen odborně Zmeny v zapojení je možné vykonať za použitia lisovaných spojok X medzi Coni konektorom Y a vstavaným motorom Nové lisované spo jenie musí byť odborne zhotovené A kapcsolás megváltoztatásához sajtolható csatlakozókat X kell hasz nálni a kúpos dugaszolható csatlako...

Page 9: ...ctor JP46572 Rotorwelle Rotor shaft 25 2 ME JP46566 25 2 JP46565 35 2 36 2 45 2 JP46564 Dichtungssatz Seal set JP46215 Schneidplatte Cutter plate JP45470 Lagerkammer Bearing housing 25 2 36 2 JP46216 45 2 JP46217 Passscheiben Shim rings JP46571 Laufrad Impeller 25 2 JP45542 35 2 JP46218 36 2 JP46219 45 2 JP46220 Schneidrotor Cutter JP46223 Pumpengehäuse Pump casing 25 2 36 2 JP46221 45 2 JP46222 Ö...

Page 10: ...r JP46580 Lagersatz Bearing set JP46586 Passscheiben Shim rings JP46571 Laufrad Impeller 75 2 JP46581 76 2 JP46582 Schraubensatz Screw set JP46588 Schneidplatte Cutter plate JP46987 Schleißplatte Wear plate JP46584 Schneidrotor Cutter JP46568 Ölschraube Oil screw JP46046 Pumpengehäuse Pump casing JP46585 a 10x O Ring 47x3 5 JP48110 b 10x Splint Cotter pins 1 6x20 JP46182 c 10x Scheibe Shim ring 25...

Page 11: ... Bestanden der Hebewirkung Bestanden der mechanischen Festigkeit Bestanden GEFÄHRLICHE SUBSTANZEN NPD 0197 JUNG PUMPEN GmbH Industriestr 4 6 33803 Steinhagen Germany 13 411 13 1612 412 13 1612 EN 12050 1 2001 Lifting plant for wastewater containing faecal matter 25 2 ME JP09843 4 35 2 M JP09806 5 36 2 M JP09907 4 45 2 M JP09430 0 75 2 M JP09912 0 76 2 M JP09262 0 25 2 ME EX JP09742 1 35 2 M EX JP0...

Page 12: ...U Prohlášeni o shodě EU Overensstemmelseserklæring EU Declaration of Conformity EU Vaatimustenmukaisuusvakuutus EU Déclaration de Conformité EU Megfelelöségi nyilatkozat EU Dichiarazione di conformità EU Conformiteitsverklaring EU Deklaracja zgodności EU Declaraţie de conformitate EU Vyhlásenie o zhode EU Försäkran om överensstämmelse JUNG PUMPEN GmbH Industriestr 4 6 33803 Steinhagen Germany www ...

Page 13: ...ration de Conformité EU Megfelelöségi nyilatkozat EU Dichiarazione di conformità EU Conformiteitsverklaring EU Deklaracja zgodności EU Declaraţie de conformitate EU Vyhlásenie o zhode EU Försäkran om överensstämmelse e JUNG PUMPEN GmbH Industriestr 4 6 33803 Steinhagen Germany www jung pumpen de DE Wir erklären in alleiniger Verantwortung dass das Produkt den aufgeführten Richtlinien entspricht CS...

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Page 26: ...Pump Technical Services Limited Pump House Unit 12 Bilton Road Industrial Estate Erith Kent DA8 2AN Tel 01322 357 080 Fax 01322 341 341 Email sales pts jung co uk ...

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