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Rev. B  4-16-02

7

P/N  472091

HEAT (HEAT)

The heat light is on any time the thermostat has signaled a
call for heat which initializes the ignition safety firing circuit -
- the light comes on to indicate successful firing of the main
burners.

SERVICE (SERVICE)

The service light is off during normal operation of heater.
The light only comes on if a problem with a control has
occurred or when the heater is first firing. The problem must
be investigated by the serviceman prior to attempts to fire
the heater again.

The diagrams that follow give examples of troubleshooting a malfunctioning heater using the assistance of the indicator lights.

E.

TROUBLESHOOTING

Example of troubleshooting with the assistance of the indicator lights.

INDICATOR LIGHT DESCRIPTION, 

(cont’d.)

PWR

TSTAT

RMT

PRESS

SRVE

HI TEMP

TFUSE

GAS VALVE

MV

MV

IGNITION MODULE

IND

GND

VAL

MV

HEAT

CLOSE IF

NO MV

THERMOSTAT

RELAY

REMOTE

PRESS

TFUSE

HI TEMP

LIMIT SWITCHES

BREAKER

CIRCUIT

TRANSFORMER

INCOMING

LINE VOLTAGE 

THERMOSTAT CIRCUIT BOARD

LIMIT SWITCHES

HI TEMP

NO MV

CLOSE IF

THERMOSTAT CIRCUIT BOARD

TRANSFORMER

LINE VOLTAGE

INCOMING

PWR

CIRCUIT
BREAKER

TSTAT

RMT

RELAY

THERMOSTAT

REMOTE

PRESS

SRVE

PRESS

HI TEMP

MV

TFUSE

TFUSE

HEAT

IGNITION MODULE

IND

GND

VAL

GAS VALVE

MV

MV

WATER AT SELECTED TEMPERATURE.... NORMAL OPERATION

THERMOSTAT CALLING FOR HEAT - PUMP OFF(NO PRESSURE) BLOCKS FIRING

NORMAL OPERATION

SYMBOL TABLE

LED LIT

LED OFF

SWITCH OR DEVICE
OPEN CIRCUIT
(BLOCK CURRENT)

SWITCH OR DEVICE
CLOSED CIRCUIT
(PASS CURRENT)

THERM

AUX

PRESS

HEAT

POWER

SERVICE

FRONT PANEL LEDS

FRONT PANEL LEDS

HEAT

PRESS

AUX

THERM

SERVICE

POWER

OR POOL/OFF/SPA THERMOSTAT SELECT SWITCH OFF.... NORMAL OPERATION

Summary of Contents for 472099

Page 1: ...d in pool spa heater installation and maintenance If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life For additional free copies of these instructions call 800 831 7133 Important Notice Attention Installer This manual contains important information about the installation operation and safe use of this product This i...

Page 2: ...HITE TERMINAL HOUSING 18 MALE TERMINAL FEMALE TERMINAL B WIRES IDENTIFICATION Thefollowingitemsarenewwireassembly providedinthekit A INSTALLATION 1 Turn off the electrical power to the heater 2 Open the heater s right door 3 Disconnectallwiresfromthe7800TemperatureControllerandtheIgnitionModule 4 Remove the left and right doors from the heater if necessary 5 Removesixscrewsontherearcoverofthe7800T...

Page 3: ...minal connect to F1 terminal of Ignition Module the other female terminal connect to Hot Surface Igniter HIS 2 h Connect new wire 4 orange The common female terminal connect to 24 VAC on the Fan Board the female terminal connect to PC on the Fan Board the male terminal connect to orange wire of P11 i Connect the new wires 5 white from F2 of Ignition Module to Terminal Block 4 j Install the In Line...

Page 4: ...INSTALLER MUST SUPPLY UL CSA APPROVED WIRE WITH 18 AWG 600V 105 C TEMP RATING ORG SW HL TFUSE J9 POOL SPA COM WHT WHT ORG WHT WHT GRN GRN OFF SPA J2 J3 THERMAL FUSE WIRING MUST BE REPLACED WITH INTERCONNECTING WIRING TO APPLIANCE MUST CONFORM TO THE NATIONAL ELECTRICAL CODE OR SUPERSEDE LOCAL WIRING CODES WHT WHT WHT WHT IF NO REMOTE SWITCH RED RED WHT BLK BLK WHT ORG BLU WHT BLK GRY ORG HIGH LIMI...

Page 5: ...L CSA APPROVED WIRE WITH 18 AWG 600V 105 C TEMP RATING O R G ORG SW HL TFUSE J9 POOL SPA COM WHT WHT ORG GRN GRN OFF SPA J2 J3 THERMAL FUSE WIRING MUST BE REPLACED WITH INTERCONNECTING WIRING TO APPLIANCE MUST CONFORM TO THE NATIONAL ELECTRICAL CODE OR SUPERSEDE LOCAL WIRING CODES WHT WHT WHT WHT IF NO REMOTE SWITCH RED RED WHT BLK BLK WHT ORG HIGH LIMIT 150 F 18 AWG 600V 150 C TEMP RATING ATTACH ...

Page 6: ... additional lights can be seen after opening the control panel These three lights give the service technician advanced troubleshooting capability All the LED lights are green with the exception of the red service LED POWERLIGHT POWER The light is on at all times in any switch position indicating 24 VAC power is being supplied to the control circuit If it fails to light no other light will be on Po...

Page 7: ...MT PRESS SRVE HI TEMP TFUSE GAS VALVE MV MV IGNITION MODULE IND GND VAL MV HEAT CLOSE IF NO MV THERMOSTAT RELAY REMOTE PRESS TFUSE HI TEMP LIMIT SWITCHES BREAKER CIRCUIT TRANSFORMER INCOMING LINE VOLTAGE THERMOSTAT CIRCUIT BOARD LIMIT SWITCHES HI TEMP NO MV CLOSE IF THERMOSTAT CIRCUIT BOARD TRANSFORMER LINE VOLTAGE INCOMING PWR CIRCUIT BREAKER TSTAT RMT RELAY THERMOSTAT REMOTE PRESS SRVE PRESS HI ...

Page 8: ...RMT REMOTE TRANSFORMER THERM INCOMING LINE VOLTAGE THERMOSTAT PWR BREAKER CIRCUIT TSTAT RELAY RMT REMOTE THERMOSTAT CIRCUIT BOARD NO MV CLOSE IF IGNITION MODULE SRVE HI TEMP LIMIT SWITCHES HI TEMP TFUSE MV IND TFUSE GND THERMOSTAT CIRCUIT BOARD GAS VALVE HEAT VAL MV MV IGNITION MODULE SRVE CLOSE IF NO MV HI TEMP LIMIT SWITCHES HI TEMP TFUSE MV IND TFUSE GND GAS VALVE HEAT VAL MV MV POWER SERVICE I...

Page 9: ...dges of the heater door can be sharp Handle heater door with care when trimming the plastic studs Failure to do so could result in lacerations from the heater door 2 Usingaknife slightlytrimtheplasticstud ifrequired andpushitthroughtheplasticbarrier Theninsertthe pushnuts included in the kit onto the plastic stud in order to hold the plastic barrier see Figure 5 SEALTHESE3SIDESWITHSILICON TRIMTHES...

Page 10: ...ousing 1 472059 Barrier Rain Shield 1 472060 Silicon Tube 1 472084 Label Wiring Diagram NT LN SVDS Model 400 Only 1 472086 Temperature Controller Assembly 6800 1 472088 Label Wiring Diagram NT LN SVSS Models 200 250 300 1 472091 Instruction Sheet 6800 Retrofit Kit 1 472094 Splice Self Stripping Electrical Tap Connector 1 472096 In Line Fuse 5 Amp 1 472103 Ignition Module 2466H 676 223 1 472104 Wir...

Page 11: ...Rev B 4 16 02 11 P N 472091 This page is blank ...

Page 12: ...P N 472091 12 Rev B 4 16 02 Pentair Pool Products Inc 1620 Hawkins Ave Sanford NC 27330 919 774 4151 10951 W Los Angeles Ave Moorpark CA 93021 805 523 2400 ...

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