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CLEAN AND CLEAR

®

 PLUS Cartridge Filter Installation and User’s Guide

2

If doubt exists as to the pressure to which the system will be subjected, install an ASME 

approved automatic Pressure Relief or Pressure Regulator in the circulation system for the 

lowest working pressure of any of the components in the system.

SECTION II.   FILTER OPERATION AND CLEANING

A.  GENERAL INFORMATION

1.  This filter operates under pressure. When clamped properly and operated without air in the 

circulating system, this filter will operate in a safe manner.

2.  The maximum working pressure of this filter is 50 p.s.i. Never subject this filter to pressure in 

excess of this amount - even when conducting hydrostatic pressure tests. 
When performing hydrostatic pressure tests or when testing for external leaks of the 

completed filtration and plumbing system, insure that the MAXIMUM PRESSURE

 that the 

filtration system will be subjected to DOES NOT EXCEED THE MAXIMUM WORKING 

PRESSURE OF ANY OF THE COMPONENTS CONTAINED WITHIN THE SYSTEM. 

In most cases, the maximum pressure will be stated on each component of the system.

If doubt exists as to the pressure to which the system will be subjected, install an ASME 

approved automatic Pressure Relief or Pressure Regulator in the circulation system for the 

lowest working pressure of any of the components in the system. 

THIS FILTER OPERATES UNDER HIGH PRESSURE. WHEN ANY PART OF THE 
CIRCULATING SYSTEM (e.g., FILTER LID,   PUMP, FILTER, VALVES, ETC.) IS SERVICED, 
AIR CAN ENTER THE SYSTEM AND BECOME PRESSURIZED. PRESSURIZED AIR 
CAN CAUSE THE LID TO SEPARATE FROM THE TANK BOTTOM WHICH CAN RESULT 
IN SEVERE INJURY, DEATH, OR PROPERTY DAMAGE. TO AVOID THIS POTENTIAL 
HAZARD, FOLLOW THESE INSTRUCTIONS.

1.  BEFORE REPOSITIONING VALVES AND BEFORE BEGINNING THE ASSEMBLY, 

DISASSEMBLY, OR ADJUSTMENT OF THE CLAMP OR ANY OTHER SERVICE 
OF THE CIRCULATING SYSTEM: (A) TURN THE PUMP OFF AND SHUT OFF ANY 
AUTOMATIC CONTROLS TO ASSURE THE SYSTEM IS NOT INADVERTENTLY 
STARTED DURING THE SERVICING. (B) OPEN AIR RELIEF VALVE, AND (C) WAIT 
UNTIL ALL PRESSURE IS RELIEVED - PRESSURE GAUGE MUST READ ZERO (0 
psi). 

2. WHENEVER INSTALLING OR REMOVING THE FILTER CLAMP, FOLLOW THE 

FILTER 

CLAMP INSTALLATION AND REMOVAL INSTRUCTIONS EXACTLY

.

3. ONCE SERVICE ON THE CIRCULATING SYSTEM IS COMPLETE, FOLLOW 

START-

UP INSTRUCTIONS EXACTLY.

4. MAINTAIN CIRCULATION SYSTEM PROPERLY. REPLACE WORN OR DAMAGED 

PARTS IMMEDIATELY (e.g., but not limited to, lid, knob, pressure gauge, clamping 
assembly, relief valve, O-rings, etc.)

5. BE SURE THAT THE FILTER IS PROPERLY MOUNTED AND POSITIONED 

ACCORDING TO INSTRUCTIONS PROVIDED.

Summary of Contents for 160301

Page 1: ...CLEAN AND CLEAR PLUS CARTRIDGE FILTER IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS INSTALLATION AND USER S GUIDE ...

Page 2: ...it www pentairpool com or www staritepool com for information about Pentair products TABLE OF CONTENTS Important Warnings and Safety Precautions Section I Filter Installation General Information Section II Filter Operation and Cleaning General Information Clamp Installation Instructions System Restart Instructions Cleaning Filter Manually Replacing Filter Cartridges Cleaning the Manual Air Relief ...

Page 3: ...s when the system is pressurized These actions can cause the filter to separate and could cause severe personal injury or death if they were to strike a person IMPORTANT WARNING AND SAFETY INSTRUCTIONS IMPORTANT NOTICE This guide provides installation and operation instructions for the Clean and Clear Plus Cartridge Filter Consult Pentair Water Pool and Spa Inc with any questions regarding this eq...

Page 4: ...ed parts immediately e g closure pressure gauge valve s o rings etc 6 Be sure that the filter is properly mounted and positioned according to instructions provided This filter must be installed by a qualified pool serviceman in accordance with all applicable local codes and ordinances Improper installation could result in death or serious injury to pool users installers or others and may also caus...

Page 5: ...zard as well as damage property 6 Makeallplumbingconnectionsinaccordancewithlocalplumbingandbuildingcodes Filterplumbing connections are provided with an O ring seal If needed use only a silicone base lubricant on the O rings Do not use pipe joint compound glue or solvent on the bulkhead connections Note To seal the valve connections use thread seal tape thread sealant or plumbing paste non petrol...

Page 6: ...E approved automatic Pressure Relief or Pressure Regulator in the circulation system for the lowest working pressure of any of the components in the system THIS FILTER OPERATES UNDER HIGH PRESSURE WHEN ANY PART OF THE CIRCULATING SYSTEM e g FILTER LID PUMP FILTER VALVES ETC IS SERVICED AIR CAN ENTER THE SYSTEM AND BECOME PRESSURIZED PRESSURIZED AIR CAN CAUSE THE LID TO SEPARATE FROM THE TANK BOTTO...

Page 7: ...to ensure that the system is not inadvertently started during servicing b Open the High Flow Manual Air Relief Valve c Wait until all pressure is relieved Never attempt to assemble disassemble or adjust the filter clamp while there is any pressure in the filter 2 Be certain the O ring is in position in the lower tank half Place the filter lid over the lower tank half sandwiching the O ring in betw...

Page 8: ...dly releases air trapped in the filter 2 Stand clear of the filter tank then start the pump 3 Close the manual air relief valve after a steady stream of water appears 4 The system is not working properly if either of the following conditions occur a A solid stream of water does not appear within 30 seconds after the pump s inlet basket fills with water b The pressure gauge indicates pressure befor...

Page 9: ...embly are retained on the top manifold Ensure the air relief tube stays in an upright position This is essential for the maximum air removal from inside the tank 12 Be certain the O ring is in position in the lower tank half Press the filter lid over the lower tank half and sandwich the O ring in between 13 Replace tank top and carefully follow instructions in Section B Clamp Installation Instruct...

Page 10: ...age is open by inserting a 5 16 drill bit through the valve body Verify that the O rings are in good condition properly positioned and lubricated with a silicone base lubricant 5 Reinstall the valve stem and cover assembly with a downward and clockwise motion until it snaps into position SECTION III TROUBLESHOOTING A Air entering your filter is dangerous and can cause the lid to blow off Correct a...

Page 11: ...gers If it turns freely then the pump must be disassembled and the impeller checked to see if it is clogged If it is not frozen or clogged then there is an obstruction in the line between the pool and the pump D The pressure gauge is an important part of the filter system It is your primary indicator of how the system is operating Maintain your pressure gauge in good working order Check the operat...

Page 12: ...W PRESSURE DROP psi 0 2 4 6 8 10 12 0 20 40 60 80 100 120 140 160 Clean and Clear Plus Cartridge Filters Recommended Flow Rate Product Model Filter Area sq ft Vertical Clearance Flow Rate GPM Turnover Capacity in Gallons Res Comm 6 Hours 8 Hours 12 Hours 160310 CCP240 240 56 in 90 90 31 400 43 200 64 800 160340 CCP320 320 62 in 120 120 43 200 57 600 86 400 160301 CCP420 420 68 in 150 150 54 000 72...

Page 13: ...CLEAN AND CLEAR PLUS Cartridge Filter Installation and User s Guide 9 SECTION V REPLACEMENT PARTS A ILLUSTRATED PARTS VIEW 11 21 14 15 18 19 17 16 22 1 2 3 7 4 5 6 8 9 20 10 8 17 13 12 23 ...

Page 14: ...clamp 470 O D 11 190003 Clamp kit tension control 12 195610 Washer small I D 12a 195611 Washer large I D 13 194997 Nut machined B REPLACEMENT PARTS LIST Before 11 98 After 11 98 Between 11 98 thru 12 00 After 12 00 After 3 03 After 10 04 Between 11 98 thru 10 04 Item Part No No Description 13a 195612 Spring 14 55035000 Baffle bulkhead assy 14 190039 Baffle bulkhead assy 15 86006900 O ring bulkhead...

Page 15: ...NOTES ...

Page 16: ... Unless expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those third parties Because we are continuously improving our products and services Pentair reserves...

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