Pentair Autotrol 255 Series, Installer Manual

Page 1: ...AUTOTROL Performa 263 268 LOGIX 740 760 INSTALLER MANUAL WATER PURIFICATION...

Page 2: ...aterial 9 2 4 Hygiene and sanitization 9 2 4 1 Sanitary issues 9 2 4 2 Hygiene measures 9 3 Description 10 3 1 Technical specifications 10 3 1 1 Performance flow rate characteristics 11 3 2 Outline dr...

Page 3: ...erforma 268 Softener configuration only 29 6 Programming 30 6 1 Display 30 6 2 Commands 32 6 3 Basic programming 33 6 3 1 Program system size 33 6 3 2 Time setting and winter time summer time change 3...

Page 4: ...2 1 Cleaning and maintenance 44 9 2 2 Cleaning the injector valve 45 9 2 3 Cleaning the refill controller 45 9 2 4 Cleaning the injector screen 46 9 2 5 Cleaning the backwash controller 46 9 2 6 Disa...

Page 5: ...ions given in this documentation must be strictly followed This manual is a reference and will not include every system installation situation The person installing this equipment should have Training...

Page 6: ...and distribution of water intended for human consumption Attestation de Conformit Sanitaire ACS Test and Certification valid for France performed by independent laboratories for the evaluation of mate...

Page 7: ...stallation improper programming improper use improper operation and or maintenance leading to any kind of product damages Improper or unauthorized intervention on the controller or components Incorrec...

Page 8: ...recognized technical regulations relating to appropriate and risk free methods of working which apply in the country and place of use of the device must be adhered to Any non observation of the safety...

Page 9: ...ponents which are in accordance with drinking water standards After installation and before use perform one or more manual regenerations in order to clean the media bed During such operations do not u...

Page 10: ...bar Water temperature 2 38 C Ambient temperature 2 48 9 C Flow rates valve only Service at 1 03 bar drop 5 7 m3 h Backwash at 1 72 bar drop 4 5 m3 h Service Kv 5 6 m3 h Cv 6 50 gpm Backwash Kv 3 5 m3...

Page 11: ...ferent flow rates It makes it possible to predetermine the maximum flow rate going through the valve depending on the system settings inlet pressure etc It also makes it possible to determine the valv...

Page 12: ...ion LCD display DOWN button SET button UP button Manual REGEN button Control module mount BLFC Refill controller Injector and cap Brine tank tube connection Tank thread One piece valve disc spring Val...

Page 13: ...2 from the slide clips 1 one on each side of the valve E Remove the controller 3 by pressing on 4 F Connect the small chlorine generator connector to the back of the controller 5 G Remove the existing...

Page 14: ...g screw will allow the bypass flapper to close The closing action will blend less untreated water into the outlet flow To blend a specific amount of hardness into outflow adjust the screw and test the...

Page 15: ...nk The brine is then directed down through the resin bed and up through the riser tube to the drain The hardness ions are displaced by sodium ions and are sent to the drain The resin is regenerated du...

Page 16: ...1 A 15 06 2017 Note For illustration purpose only Always verify inlet and outlet marking on the valve A From brine tank BRINE SLOW RINSE C2 and C3 BACKWASH C1 and C6 SERVICE C0 FAST RINSE C5 and C7 BR...

Page 17: ...he flow of water is reversed by the valve and directed down through the riser tube and up through the media During the backwash cycle the media is expanded and debris is flushed to the drain Repressur...

Page 18: ...268 LOGIX 740 760 Description 18 64 Ref MKT IM 011 A 15 06 2017 Note For illustration purpose only Always verify inlet and outlet marking on the valve A REPRESSURIZE C4 BACKWASH C1 SERVICE C0 Valve Va...

Page 19: ...led in the valve does not matter it is only required to allow intern pressure balancing during cleaning cycles Refill flow controller is plugged The DLFC used is now related to the tank size and media...

Page 20: ...unction of the inlet pressure for the different injector sizes TOTAL BRINE DRAW psi Injector F Peach For 7 Tanks Injector G Tan For 8 Tanks Injector H Light Purple For 9 Tanks Injector J Light Blue Fo...

Page 21: ...Turning the tank upside down may cause media to enter the valve or might plug the upper screen Follow State and local codes for water testing Do not use water that is micro biologically unsafe or of...

Page 22: ...petroleum based lubricants such as vaseline oils or hydrocarbon based lubricants Use only 100 silicone lubricants All plastic connections should be hand tightened PTFE plumber s tape may be used on co...

Page 23: ...hould continue to function When the temperature drops back into normal operating limits the display will return to normal A protective cover P N 1267811 should assist with high temperature application...

Page 24: ...cartridge Gauge By pass Mixer User s line Valve Turbine Suggested options Resin tank Drain Brine line Check valve to prevent water hammer and eventual hot water returns Gauge Configuration example Pe...

Page 25: ...e g frame skid wall so that the weight of it is not applying any stress on the valve and tank The diagrams above illustrate how the flexible piping connection should be mounted In order to adequately...

Page 26: ...nd will void the warranty for the valve and tank Indeed using lubricant there will cause the valve to be over torqued which may lead to valve thread or tank thread damage even if the connection to pip...

Page 27: ...system is bypassed Caution Do not solder pipes with lead based solder Caution Do not use tools to tighten plastic fittings Over time stress may break the connections When the 1265 bypass valve is use...

Page 28: ...ter pressure at the softener is not less than 2 76 bar Elevation can increase by 61 cm for each additional 0 69 bar of water pressure at the drain connector Where the drain line is elevated but emptie...

Page 29: ...ing and run to drain Do not elevate overflow higher than overflow fitting Do not tie into drain line of controller unit Overflow line must be a direct separate line from overflow fitting to drain sewe...

Page 30: ...e current parameter is locked out It is also used in advanced programming to indicate if the displayed parameter is locked when the controller is in basic programming the icon flashes 5 Colon Colon fl...

Page 31: ...r Used with 19 20 and 21 Displays a sequence number or value 19 History values H The number displayed by 18 identifies which history value is currently displayed 20 Parameter P Displayed only in advan...

Page 32: ...or decrement through a group of choices 2 Set Used to accept a setting that normally becomes stored in memory Also used together with the arrow buttons to access special features 3 Up arrow Used to sc...

Page 33: ...week A Use and to scroll though resin volume choices B Choose the nearest volume to your actual system size C To choose a 3 cycle filter operation press until an F is displayed D Press to validate th...

Page 34: ...L Low Salt 40 grams liter of resin A Press Regeneration time flashes B Adjust displayed time with and C Default setting 2 00am D Press to validate the selection and advance to the next parameter usin...

Page 35: ...he 760 controller Note If using the 740 controller programming is complete The controller will return you to the normal operation mode 6 3 9 Hardness 760 on demand controller only Set inlet water hard...

Page 36: ...used per regeneration or filter backwash time 1 99 minutes P7 System capacity P8 Hardness P9 Units of measurement P10 Clock mode Calculated by software Pre selected by World model i e 230 Vac 50 Hz m...

Page 37: ...ll through the settings until H0 is displayed C To reset the controller press and hold for 5 seconds The controller will be reset to an unprogrammed state D Go to Chapter 6 Programming page 30 to repr...

Page 38: ...he controller for 5 seconds This will initiate a manual regeneration The controller will indicate that the motor is turning the camshaft to cycle C1 Backwash position by flashing an hourglass The cont...

Page 39: ...ize on each side of the valve discs before moving on The hourglass will not be visible indicating that the system is paused With the water supply completely open when the valve reaches C8 Refill the c...

Page 40: ...uired during the regeneration cycle for backwash purge and refill and brine draw to actually take place Make sure the control power source is plugged in The transformer should be connected to a non sw...

Page 41: ...rine tank The brine tank should have water in it to permit the solution to be carried into the softener Proceed with the normal regeneration Calcium hypochlorite Calcium hypochlorite 70 available chlo...

Page 42: ...urer specifications sheet for more information 8 2 Manual regeneration Mandatory The controller must be in service in order to enable this procedure Note The unit returns to normal operation if no but...

Page 43: ...be displayed 8 3 To advance regeneration cycles A Simultaneously press and to advance to the next cycle An hourglass will display while the camshaft is moving When the camshaft reaches next cycle C2 w...

Page 44: ...r transformer injectors flapper kit O ring kit refill and DLFC 9 1 2 Use original approved lubricants Production p n 1014082 NFO Chemplex 862 Silicone Comp Spare part p n 42561 SILICONE LUBRICANT PACK...

Page 45: ...tor 5 from valve body C Clean the injector 5 using compressed air a soft brush or possibly a pin D Reverse above procedure steps to rebuild No Operation A Using a Torx key unscrew and extract the refi...

Page 46: ...ity before reinserting the injector screen cap 4 D Reverse above procedure steps to rebuild No Operation A Using a Torx key unscrew and extract the backwash flow controller 3 B Clean the backwash cont...

Page 47: ...X 740 760 Maintenance Ref MKT IM 011 A 15 06 2017 47 64 f 9 2 6 Disassembling valve cover No Operation A Unlock the cover 1 from the slide clips 2 one on each side of the valve B Lift the cover 1 C Re...

Page 48: ...de it out of its position C Slide the camshaft 1 backwards until it is released from its mounting boss then lift it up Note To replace the motor you also have to disconnect the optical sensor cable Se...

Page 49: ...the clips to release the optical sensor 2 from its location B Press the controller locking pad 4 and slide the controller 3 out of its position C Disconnect the cables from the controller by pressing...

Page 50: ...installation the turbine may not be present optional equipment A Remove the turbine cable 2 by pushing it up and pulling it from the other side B Remove the turbine cable 2 from the cable guide 1 C Us...

Page 51: ...the flapper springs 2 one by one and then remove the spring 3 B Loosen all top plate screws 1 C Remove the top plate 4 from the valve D Clean or replace the flappers 5 if needed Note The outline of th...

Page 52: ...position of camshaft Camshaft should be rotating to find Home position Wait for 2 minutes the controller returns to Home position An hourglass icon flashes to indicate that the motor is running Camsha...

Page 53: ...after regeneration Valve stem return spring is weak Replace the spring Valve disc can not close because of debris Remove debris Hard water leakage after regeneration Improper regeneration Control bri...

Page 54: ...se cycle C7 to remove any brine from tank Intermittent or irregular brine draw Low water pressure Set pump to maintain 1 38 bar at softener Defective injector Replace injector No conditioned water aft...

Page 55: ...new value See 6 3 9 Hardness 760 on demand controller only page 35 Restricted meter turbine rotation due to foreign matter in meter Remove meter housing free up turbine and flush with clean water Turb...

Page 56: ...64 Ref MKT IM 011 A 15 06 2017 11 Spare parts 11 1 Valve parts list Item Part number Description Packaging quantity 1 1255104 Valve Assembly with out Flow Controllers 1 2 1235338 Top Plate 268 700 Se...

Page 57: ...ler 6 gpm 22 5 lpm 1 1030357 Drain Line Flow Controller 7 gpm 26 5 lpm 1 1030358 Drain Line Flow Controller 8 gpm 30 lpm 1 1030359 Drain Line Flow Controller 9 gpm 34 lpm 1 1030360 Drain Line Flow Con...

Page 58: ...lbow Hose Barbed 1 13 1232370 O ring EP 1 14 1000269 Injector Cap with O ring 1 15 1035622 Tank Ring 1 16 1010154 Tank O ring 1 1239760 Blending Valve Kit 700 Series Top Plate 1 1033444 Turbine Assemb...

Page 59: ...Part number Description Packaging quantity 1 Electronics Modules Controllers 1 1242147 Logix 740 C Controller Picto 1 1242165 Logix 760 C Controller Picto 1 1242159 Logix 742 C Controller Picto 1 126...

Page 60: ...Bypass 1265 1 1034302 Repair Kit Rotor Seals Clips 1 1030541 Gasket for 1 Pipe or Tube Replace 1030541 2 1034385 Adapter Nut 1 1 Bakelite 2 2 3023824 BSPT Stainless Steel Pipe Adapter Kit 1 3023807 1...

Page 61: ...of 1002449 CC D1203 MS 4566PO CC H4400 36 5 MS R13460 1 1002449 Drain Fitting Elbow Hose Barbed 1 1009116 Upper Screen 1 MS R13460 3028263 Riser Tube 1 050 1 E01100 Fitting Female Elbow Fx Tube 1 CC H...

Page 62: ...1140 Union Elbow T T 1 AV140 E01480 Tubing Roll of 30 m 1 Item Part number Description Packaging quantity 1002449 Drain Fitting Elbow Hose Barbed 1 MS R13460 3028263 Riser Tube 1 050 1 Item Part numbe...

Page 63: ...in the country of installation The components included in the system must be separated and recycled in a waste recycling center that conforms with the legislation in force in the country of installat...

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