Pentair FLECK 5600 SXT, Installer Manual

Page 1: ...www pentairaquaeurope com INSTALLER MANUAL FLECK 5600 SXT WATER PURIFICATION...

Page 2: ...2 2 2 Serial label location 13 2 3 Hazards 13 2 3 1 Personnel 13 2 3 2 Material 14 2 4 Hygiene and sanitization 14 2 4 1 Sanitary issues 14 2 4 2 Hygiene measures 14 3 Description 15 3 1 Technical spe...

Page 3: ...nt 39 5 3 1 General 39 5 3 2 Water 40 5 3 3 Electrical 40 5 3 4 Mechanical 41 5 4 Integration constraints 41 5 5 Valve connection to piping 42 5 5 1 Top mounted valve installation 42 5 6 Block diagram...

Page 4: ...2 6 5 17 Flow meter type FM 62 6 5 18 Meter pulse K 63 6 6 Filter programming 63 6 7 Diagnostic 63 6 7 1 Commands 63 6 7 2 Current flow rate FR 64 6 7 3 Peak flow rate PF 64 6 7 4 Hours since last reg...

Page 5: ...nt 79 9 4 4 Piston and or brine valve and or seal and spacer kit replacement 80 9 4 5 Microswitches and or drive cam replacement 82 9 4 6 Brine cam replacement 83 9 4 7 Injector cleaning 84 9 4 8 BLFC...

Page 6: ...Installer manual Fleck 5600 SXT Table of Contents 6 104 Ref MKT IM 013 E 23 09 2020 11 9 CE compliance parts list 102 12 Disposal 103...

Page 7: ...will not include every system installation situation The person installing this equipment should have training in the Fleck series SXT controllers and water softener installation knowledge of water c...

Page 8: ...ontroller HW Hot Water Inj Injector N A Not Available NBP No By Pass PN Part Number QC Quick connect Regen Regeneration S S Seals Spacers SBV Safety Brine Valve STD Standard SM Side Mounted Sys System...

Page 9: ...more information please contact us 1 7 Procedure for technical support Procedure to follow for any technical support request 1 Collect the required information for a technical assistance request Prod...

Page 10: ...per or wrong connection assembly of systems or products with this product and vice versa use of a non compatible lubricant grease or chemicals of any type and not listed by the manufacturer as compati...

Page 11: ...nstantaneously access to all updated information related to the product such as valve s and tanks detailed configuration manuals spare parts lists troubleshooting recommendations multi lingual videos...

Page 12: ...ord indicates a potentially hazardous situation that can result in serious or fatal injury if not avoided CAUTION This combination of symbol and keyword indicates a potentially hazardous situation tha...

Page 13: ...any other legal regulations accident prevention and environmental protection measures as well as any recognized technical regulations relating to appropriate and risk free methods of working which ap...

Page 14: ...manual regenerations in order to clean the media bed During such operations do not use the water for human consumption Perform a disinfection of the system in the case of installations for treatment o...

Page 15: ...nly Continuous service flow p 1 bar 4 5 m3 h Peak service flow p 1 8 bar 5 9 m3 h Cv 5 2 gpm Kv 4 5 m3 h Maximum backwash flow p 1 8 bar 1 6 m3 h Cv Flow rate in gpm across the valve at a pressure dro...

Page 16: ...at 40 C mains supply voltage fluctuations up to 10 of the nominal voltage 3 2 Performance flow rate characteristics The graph shows the pressure drop created by the valve itself at different flow rate...

Page 17: ...Installer manual Fleck 5600 SXT Description Ref MKT IM 013 E 23 09 2020 17 104 3 3 Outline drawing...

Page 18: ...8 104 Ref MKT IM 013 E 23 09 2020 3 4 Components description and location Controller Drive cam LCD screen Regen button Up button Down button Brine line Injector block Meter Drain line Inlet Mixing dev...

Page 19: ...Installer manual Fleck 5600 SXT Description Ref MKT IM 013 E 23 09 2020 19 104 Brine cam Brine valve Motor Piston...

Page 20: ...in bed and up through the riser tube to the drain The hardness ions on the resin beads are replaced by sodium ions and are sent to the drain The resin is regenerated during the brine cycle When the ai...

Page 21: ...Outlet Drain SERVICE NORMAL USE C1 BACKWASH Outlet Inlet Inlet Outlet Drain Drain C2 BRINE DRAW SLOW RINSE C3 SECOND BACKWASH Double backwash unit only From brine tank Outlet Inlet Inlet Outlet C4 RA...

Page 22: ...sodium ions and are sent to the drain The resin is regenerated during the brine cycle Then the slow rinse phase starts Backwash cycle C2 The flow of water is reversed by the valve and directed down t...

Page 23: ...let Inlet Inlet Outlet Drain SERVICE NORMAL USE C1 BRINE DRAW SLOW RINSE Outlet Inlet Inlet Outlet Drain Drain C2 BACKWASH C3 RAPID RINSE Outlet Inlet Inlet Outlet C4 BRINE REFILL SERVICE NORMAL USE T...

Page 24: ...the media Backwash cycle C1 The flow of water is reversed by the valve and directed down through the riser tube and up through the filter media During the backwash cycle the filter bed is expanded an...

Page 25: ...600 SXT Description Ref MKT IM 013 E 23 09 2020 25 104 Outlet Inlet Inlet Outlet Drain SERVICE NORMAL USE C1 BACKWASH Outlet Inlet Inlet Outlet Drain C2 RAPID RINSE SERVICE NORMAL USE Untreated water...

Page 26: ...filter the valve body the piston and the cycle cam must be set as shown below Caution material Risk of damage due to bad connections The electrical connections must also be configured for DF or UF see...

Page 27: ...Installer manual Fleck 5600 SXT Description Ref MKT IM 013 E 23 09 2020 27 104 3 6 2 Upflow softener Upflow piston P N 25593 Upflow valve body with mixing P N 28405 40 Red drive cam P N 17885...

Page 28: ...Fleck 5600 SXT Description 28 104 Ref MKT IM 013 E 23 09 2020 3 6 3 Filter Downflow piston P N 27077 Plugged BLFC and injector Downflow valve body without mixing P N 28405 10 Black single backwash dri...

Page 29: ...evice The valve can be equipped with a mixing device 1 whose function is to regulate the hardness of the water at the outlet The mixing can be set from 0 to 50 of hard water i e 0 turn 0 of hard water...

Page 30: ...preferable to have full water analysis to ensure the inlet water content will not affect the resin bed Tip Please consult your resin manufacturer specification To ensure that no additional pretreatme...

Page 31: ...ameter Max flow rate in mm m3 h at 3 m s 0 5 12 1 22 0 75 20 3 39 1 25 5 73 1 25 32 8 69 1 5 40 13 57 2 0 50 21 20 2 5 63 34 2 3 0 75 49 2 4 2 2 Determining the required volume of resin When sizing a...

Page 32: ...city of the unit can be expressed in different ways the mass capacity which corresponds to the weight in equivalent CaCO3 that can be fixed on the resin expressed in kg as CaCO3 the volume capacity wh...

Page 33: ...in L Ccor resin ex corresponding resin exchange capacity f m3 l or dH m3 l To calculate the system volume capacity Vcapacity Mcapacity THinlet Or Vcapacity Ccapacity THinlet with Vcapacity system volu...

Page 34: ...flow rate of raw water passing through the injector nozzle to create the suction effect QInj 4 x BV h with Qinj total flow rate passing through the injector L h BV bed volume of resin L Info This val...

Page 35: ...ne draw brine draw duration min Vbrine brine volume to be drawn L see Refill calculation Page 36 Qdraw injection draw flow rate L min Tip Multiply the amount of salt in kg by 3 to get a approximation...

Page 36: ...s controlled by the refill controller BLFC The relation between the BLFC size the tank size and the resin volume is given in the valve specifications To calculate the refill duration Trefill VWB QBLFC...

Page 37: ...ef MKT IM 013 E 23 09 2020 37 104 4 4 1 1650 injectors INJECTOR 000 Total Rinse Draw Flow rate l min Inlet pressure bar INJECTOR 00 Total Rinse Draw Flow rate l min Inlet pressure bar INJECTOR 0 Total...

Page 38: ...taller manual Fleck 5600 SXT System sizing 38 104 Ref MKT IM 013 E 23 09 2020 INJECTOR 1 Total Rinse Draw Flow rate l min Inlet pressure bar INJECTOR 2 Total Rinse Draw Flow rate l min Inlet pressure...

Page 39: ...he device please ensure to have disconnected the transformer from the power source to shut off inlet water supply to the valve and to drain water pressure opening a tap down line of the valve 1 Be car...

Page 40: ...f 1 4 bar dynamic pressure on injector of water pressure is required for the valve to operate effectively Mandatory Do not exceed a maximum of 8 6 bar inlet pressure In such cases it is necessary to i...

Page 41: ...mm in diameter Use 19 mm pipe if the backwash flow rate is greater than 26 5 lpm or the pipe length is greater than 6 m do not support the weight of the system on the valve fittings plumbing or the b...

Page 42: ...all so that the weight of it is not applying any stress on the valve and tank Support to the wall min 200 mm flexible The diagrams above illustrate how the flexible piping connection should be mounted...

Page 43: ...may void the warranty of Pentair products in the same way using lubricant Page 43 on the valve thread is not allowed and will void the warranty for the valve and tank Indeed using lubricant there wil...

Page 44: ...le Can be integrated in the valve Pressure gauge Valve Resin tank Filter cartridge VC56SE SXT 21675 Main inlet Pressure regulator Suggested options Check valve to prevent water harm By pass Meter Mixi...

Page 45: ...th Meter Immediate systems the control calculates the system capacity by dividing the unit capacity by the feedwater hardness and subtracting the reserve The reserve should be set to ensure that the s...

Page 46: ...ef MKT IM 013 E 23 09 2020 5 8 Electrical connections 5 8 1 Downflow configuration Valve motor Transformer W1 Black W2 Red W3 Green W4 Yellow W5 White W6 Blue W7 Orange W8 Violet Electronic Circuit Bo...

Page 47: ...ation Ref MKT IM 013 E 23 09 2020 47 104 5 8 2 Upflow configuration Valve motor Transformer W1 Black W2 Red W3 Green W4 Yellow W5 White W6 Blue W7 Orange W8 Violet Electronic Circuit Board Info The mi...

Page 48: ...to bad mounting Do not solder pipes with lead based solder Do not use tools to tighten plastic fittings Over time stress may break the connections Do not use petroleum grease on gaskets when connectin...

Page 49: ...un does not exceed 4 6 m and water pressure at the softener is not less than 2 76 bar Elevation can increase by 61 cm for each additional 0 69 bar of water pressure at the drain connector Where the dr...

Page 50: ...n the side of the tank Insert the overflow fitting into the tank and tighten with plastic thumb nut and gasket as shown below Attach a 12 7 mm I D tubing not supplied to fitting and run to drain Do no...

Page 51: ...hoses may shrink because of the vacuum during brine draw The brine line from the tank connects to the valve Make the connections and hand tighten Be sure that the brine line is secure and free from ai...

Page 52: ...T IM 013 E 23 09 2020 6 Programming 6 1 Display 1 Service icon Appears in service mode Flashes if a regeneration cycle has been queued 2 Error Information icon Appears in case of error see Troubleshoo...

Page 53: ...s PF Peak flow rate RC Reserve capacity RF Regeneration flow RS Reserve selection RT Regeneration time SF Safety factor SV Software version TD Time of day TS Tank in service V Filter capacity VU Volum...

Page 54: ...me in the system 1 Press and hold or until the programming icon replaces the service icon and the parameter display reads TD 2 Set the time with or 3 Press to validate the selection and return to the...

Page 55: ...ext parameter 6 4 5 Reserve capacity RC or SF Determine the reserve capacity in litre or in percentage 1 Adjust the reserve capacity with and 2 Press to validate the selection and advance to the next...

Page 56: ...ouble tanks system TS Tank in service U1 Tank 1 in service Only displayed for double tanks system U2 Tank 2 in service C Unit capacity 0 1 to 9 999 TH dH L x1 000 Only displayed for volumetric regener...

Page 57: ...ne draw BD consist of time for brine draw and slow rinse B2 Second backwash Only shown in dF2b regeneration flow RR Rapid rinse BF Brine fill 0 to 199 Minute BW Backwash Rn Cycle number n 1 to 6 Only...

Page 58: ...t of measure Options GAL U S gallons and 12 Hour AM PM Ltr litres and 24 Hour 1 Press or to select the unit 2 Press to validate the selection and move to the next parameter 6 5 4 Regeneration flow RF...

Page 59: ...tion and move to the next parameter 6 5 7 Tank in service TS Info This parameter appears only if number of tanks NT is set to 2 If it appears the 5600 valve being a single tank system go back to numbe...

Page 60: ...er hardness can be set from 1 to 1 990 TH dH if DF Ltr or 1 to 199 in grains per gallon if DF GAL 1 Press or to set the feedwater hardness in accordance with display format DF see Display format mode...

Page 61: ...without regeneration Mandatory In time clock mode this parameter must be set and the controller will need at least one regeneration day activated Setting the parameter to OFF disables this function Th...

Page 62: ...ration cycle time 2 Press to validate the selection and move to the next parameter 3 Repeat the two previous steps for each cycle 6 5 15 Day of week Dn n 1 to 7 Set the day of week for regeneration In...

Page 63: ...n has been set in flow meter type selection 1 Press or to set the meter constant in pulses per unit of volume 2 Press to validate the selection and to exit the master programming mode 6 6 Filter progr...

Page 64: ...ay 6 7 4 Hours since last regeneration HR Info Shows the number of hours since the last regeneration indicating the length of the current service cycle 1 Hours since last regeneration display 6 7 5 Vo...

Page 65: ...t partial and hard reset Partial reset will set all the parameters to default values except volume remaining in volumetric systems and days since last regeneration in time clock systems Hard reset wil...

Page 66: ...check the level of water in the brine tank or cabinet The level of water in the brine tank should be about 5 cm above the salt platform You may want to mark the level on the brine tank as this can be...

Page 67: ...ith polystyrene resins synthetic gel zeolite greensand and bentonites 5 25 Sodium hypochlorite If stronger solutions are used such as those sold for commercial laundries adjust the dosage accordingly...

Page 68: ...Fleck 5600 SXT Commissioning 68 104 Ref MKT IM 013 E 23 09 2020 7 2 3 Electro chlorination Valves or systems already equipped with an electrochlorinator device or system will be sanitized during the...

Page 69: ...ic regeneration flow exhausted reserve immediate or delayed start in regeneration depending on the adjustment Info In delayed volumetric mode the icon flashes as soon as the reserve begins to be used...

Page 70: ...to the technical guides for resins in common use providing necessary checks on the system 8 3 Manual regeneration Mandatory The controller must be in service in order to enable this procedure 8 3 1 Ma...

Page 71: ...r failed Caution material Risk of damage due to power failure Without power the valve stays in its current position until power is restored The system should include all required safety components to...

Page 72: ...tion of softener filter and associated ancillaries and check for any leaks ensure valve connection to piping is made with adequate flexibility as per manufacturer instruction 2 Inspection of electrica...

Page 73: ...i e outlet shut off during regeneration and or brine line shut off valve s 4 Test and record Total Hardness of outlet water from softener vessel s 9 1 3 2 Valve used for filtration 1 Initiate manual...

Page 74: ...if necessary Check clean replace if necessary Replace O rings Check for watertightness clean or replace in case of leakage Check for watertightness clean or replace in case of leakage Check for water...

Page 75: ...Check Check Check Valve to piping watertightness Check Check Check Check Check Wear parts durability strongly affected by raw water quality and regeneration frequency Electronic parts durability stro...

Page 76: ...replace in case of leakage Check for watertightness clean or replace in case of leakage Check for watertightness clean or replace in case of leakage Motors Check Check Check Check Replace Gearing Chec...

Page 77: ...motors Refer to maintenance sheet 9 3 2 Use original approved lubricants Dow Corning 7 Release Agent 9 3 3 Maintenance instructions Disinfect and clean the system at least once a year or if the treat...

Page 78: ...13 E 23 09 2020 9 4 2 Controller motor replacement 1 Using a flat screwdriver unscrew 4 and remove the cover 3 2 Disconnect the motor 1 3 Using a Philips screwdriver unscrew 2 and remove the motor 1 4...

Page 79: ...unscrew 1 and remove the cover 2 paying attention for the wire 2 Press the board clips 3 and release the controller cover 6 3 Using a flat screwdriver unscrew 5 and remove the controller 4 4 Remove c...

Page 80: ...o previous steps for all the seals and spacers 7 Lubricate each new seals 7 8 Put back a seal 7 using the stuffer 2 9 Put back a spacer 8 using the stuffer 2 10 Repeat the two previous steps for all t...

Page 81: ...Installer manual Fleck 5600 SXT Maintenance Ref MKT IM 013 E 23 09 2020 81 104 Item Part number Description Packaging quantity 2 12763 Stuffer 1...

Page 82: ...er unscrew 1 and remove the cover 2 2 Disconnect the wire on the microswitches 6 3 Using a Philips screwdriver unscrew 8 4 Remove the protection plate 7 and the micorswitches 6 5 Using a Philips screw...

Page 83: ...23 09 2020 83 104 9 4 6 Brine cam replacement 1 Remove the power head see Power head disassembly replacement 2 Using a flat screwdriver unscrew 1 3 Remove the washer 2 and the brine cam 3 4 Change the...

Page 84: ...move the injector nozzle 3 6 Using a flat screwdriver remove the injector throat 1 7 Clean or change the injector throat 1 the injector nozzle 3 the filter 2 and the seal 4 8 Lubricate all seals with...

Page 85: ...5 Clean the cage 4 6 Lubricate the seal 2 with approved lubricant only Caution material Risk of damage due to wrong lubricant use Do not use petroleum based lubricants such as vaseline oils or hydroca...

Page 86: ...cross threaded 3 Rotate the valve 1 clockwise and freely without using force until it comes to a stop Info This stop position is considered point zero 4 Rotate the valve 1 clockwise from point zero t...

Page 87: ...lean or replace injector and or filter Insufficient water flowing into brine tank Check brine tank filling time and clean flow regulator Hot water tank hardness Repeated flushing of the hot water tank...

Page 88: ...he brine tank Plugged drain line flow control Clean drain line flow control Plugged injector system Clean injector and screen change if necessary Faulty brine valve Change brine valve Bad programming...

Page 89: ...change cycle cam Drain flows continuously Foreign elements in the valve Clean valve and check it in the different regeneration positions Internal valve leak Change seals spacers and or piston assembl...

Page 90: ...nals from microswitches 1 Unplug the unit and plug back in Allow the controller to attempt to find position again 2 Unplug the unit and examine the power head especially look at homing step microswitc...

Page 91: ...plug the unit 9 Put it into bypass 10 Contact dealer 10 1 3 Regeneration failure Info The system has not regenerated for more than 99 days or 7 days if the controller type has been set to day of week...

Page 92: ...9 2020 10 1 4 Memory error Info The controller board has a memory failure 1 Perform a master reset 2 Reconfigure the system via master programming mode 3 Step the valve through a manual regeneration 4...

Page 93: ...T Spare parts and options Ref MKT IM 013 E 23 09 2020 93 104 11 Spare parts and options 11 1 Valve parts list Item Part number Description Packaging quantity 1 29100 End plug retainer kit 5600 1 2 241...

Page 94: ...101 Kit O rings tank adapter 5600 10 6 29115 Injector service kit residential 9000 9100 1 7 29109 Injector assy 5600 000 0 8 0 125 00 1 2 BLFC 0 25 1 29110 Injector assy 5600 0 1 2 0 25 w washer 0 8 1...

Page 95: ...wer head parts list Item Part number Description Packaging quantity 1 PH56SXT 003 PH 4600 5600 SXT Eco 1 PH56SXT 004 PH 4600 5600 SXT Eco UF 1 2 25329 Drive Motor assy 24V 50 60Hz 1 3 29131 Kit back c...

Page 96: ...rbine Meter Cable elec 0 450 m 10 9 BR43346 E0 Circuit board SXT programmed eco 1 11 3 Safety brine valves list 2300 2310 BV 44 Item Brine system Part number Description Packaging quantity 1600 27833...

Page 97: ...2310 parts list Item Part number Description Packaging quantity 1 60014SP Body Assy SBV 2310 10 2 18312SP Retainer drain 10 3 19805SP Nut SBV 2310 Plastic 50 4 60068 30SP New Float assy 2310 10 5 101...

Page 98: ...ss Steel 1 2 13709 Coupling Assy residential 1 3 29104 Kit mounting adapter 2 clips 2 screws residential 1 11 5 2 1 BSP female brass bypass with mixing Item Part number Description Packaging quantity...

Page 99: ...600 Hot Water 1 11 5 3 Plastic bypass no yoke Item Part number Description Packaging quantity 1 BU26054 Bypass plastic 1 2 29104 Kit mounting adpater 2 clips 2 screws residential 9000 9100 1 3 18706 1...

Page 100: ...0 24 21675 Distributor assy 1 high flow HW 1m88 12 2 27828 Distributor assy 1 UF high capacity 1 m 10 24 BU28509 Distributor assy 1 UF high capacity HW 1 m 10 24 25639 Distributor assy 1 high capacity...

Page 101: ...escription Packaging quantity 1600 18168 Air checks 500A 915mm 36 48 26773 Air checks 500A 1m25 48 23473 Air checks 500 HW 48 11 8 Meters parts list Item Part number Description Packaging quantity 1 6...

Page 102: ...013 E 23 09 2020 11 9 CE compliance parts list Item Part number Description Packaging quantity 1 18280SP Top distributor 1 grey 10 18280 01SP Top distributor 1 wide slots natural 10 18280 02SP Top di...

Page 103: ...country of installation The components included in the system must be separated and recycled in a waste recycling center that conforms with the legislation in force in the country of installation Thi...

Page 104: ...europe com All indicated Pentair trademarks and logos are property of Pentair Third party registered and unregistered trademarks and logos are the property of their respective owners 2020 Pentair All...