Pentair FLECK 5812 XTR Installer Manual Download

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Installer Manual Fleck 5812 - XTR - Table of contents

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Ref. MKT-IM-019 / E - 14.10.2019

Table of contents

Generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1.

Scope of the documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2.

Release management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.3.

Manufacturer identifier, product . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.4.

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.5.

Abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.6.

Norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.6.1.

Applicable norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.6.2.

Available certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.7.

Procedure for technical support . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.8.

1.9.

Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.10.

Scan & Service application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1.

Safety pictograms definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.2.

Serial label location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.3.

Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.3.1.

Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.3.2.

Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.4.

Hygiene and sanitization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.4.1.

Sanitary issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.4.2.

Hygiene measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.1.

Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.1.1.

Performance flow rate characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2.

Outline drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.2.1.

Base 2,5" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.2.2.

Base 4". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.3.

Description and components location . . . . . . . . . . . . . . . . . . . . . . . 19

3.4.

System regeneration cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.4.1.

Downflow regeneration cycle (5-cycles operation) . . . . . . . . . . . . . . . . 20

3.4.2.

Upflow regeneration cycle (5-cycles operation). . . . . . . . . . . . . . . . . . . 22

3.4.3.

Variable Refill/Brining regeneration cycle (5-cycles operation). . . . . . 24

3.4.4.

Filter cycle (3-cycles operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.5.

Configurations for downflow softener, upflow softener and filter 28

3.5.1.

Downflow softener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.5.2.

Upflow softener. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.5.3.

Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.6.

Options available on the valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Summary of Contents for FLECK 5812 XTR

Page 1: ...INSTALLER MANUAL WATER PURIFICATION FLECK 5812 XTR...

Page 2: ...Personnel 12 2 3 2 Material 12 2 4 Hygiene and sanitization 12 2 4 1 Sanitary issues 12 2 4 2 Hygiene measures 13 3 Description 14 3 1 Technical specifications 14 3 1 1 Performance flow rate character...

Page 3: ...2 4 Valve configuration 36 4 2 5 Cycle time calculation 37 4 3 Salt amount definition 39 4 4 1650 Injector flow rates 40 5 Installation 43 5 1 Warnings 43 5 2 Safety notices for installation 43 5 3 In...

Page 4: ...3 2 Master setting reference chart 67 6 3 3 Format screen 71 6 3 4 USB connection for field programming 72 6 3 5 Valve screen 73 6 3 6 Regeneration screen 79 6 3 7 Relay output screen 84 6 3 8 Meter s...

Page 5: ...Valve used for softening 102 9 2 2 Valve used for filtering 104 9 3 Recommendations 105 9 3 1 Use original spare parts 105 9 3 2 Use original approved lubricants 105 9 3 3 Maintenance instructions 105...

Page 6: ...10 2019 11 Spare parts 122 11 1 Valves list 122 11 2 Power head parts list 123 11 3 Valve parts list 124 11 4 Safety brine valve 2310 127 11 5 Drain line flow controls list 128 11 6 Bypass valve assem...

Page 7: ...uld have training in the Fleck series XTR controllers and water softener installation knowledge of water conditioning and how to determine proper controller settings basic plumbing skills This documen...

Page 8: ...irective 2014 35 UE Low Voltage Directive 2014 30 UE Electromagnetic compatibility 2011 65 CE Restriction of use of certain hazardous substances in electrical and electronic equipment RoHS UNIEN ISO90...

Page 9: ...installation improper programming improper use improper operation and or maintenance leading to any kind of product damages improper or unauthorized intervention on the controller or components incorr...

Page 10: ...aneously access to all updated information related to the product such as valve s and tanks detailed configuration manuals spare parts lists troubleshooting recommendations multi lingual videos detail...

Page 11: ...ary replace them with new tags and put them in the same places Caution Warns of a risk of minor injury or major material damage to the device or environment Warning Warns against serious personal inju...

Page 12: ...Caution Only qualified and professional personnel based on their training experience and instruction as well as their knowledge of the regulations the safety rules and operations performed are author...

Page 13: ...aintenance It should also be repeated whenever the system remains idle for a significant time 2 4 2 Hygiene measures Disinfection The materials used for the construction of our products meet the stand...

Page 14: ...flow Filter Continuous p 1 03 bar 9 8 m3 h 8 9 m3 h 8 4 m3 h Peak p 1 72 bar 12 7 m3 h 11 6 m3 h 10 7 m3 h Cv 11 2 gpm 10 1 gpm 9 4 gpm Kv 9 7 m3 h 8 7 m3 h 8 1 m3 h Maximum backwash p 1 72 bar 7 5 m3...

Page 15: ...be limited in duration and in frequency Environmental conditions Indoor use only temperature from 0 C to 52 C maximum relative humidity 80 for temperatures up to 31 C decreasing linearly to 50 relativ...

Page 16: ...leck 5812 XTR Description 16 132 Ref MKT IM 019 E 14 10 2019 BASE 2 5 Filter Upflow Flow rate m 3 h Pressure drop bar BASE 4 Flow rate m 3 h Pressure drop bar FLOW RATE VS PRESSURE DROP Downflow Filte...

Page 17: ...Installer Manual Fleck 5812 XTR Description Ref MKT IM 019 E 14 10 2019 17 132 3 2 Outline drawing 3 2 1 Base 2 5...

Page 18: ...Installer Manual Fleck 5812 XTR Description 18 132 Ref MKT IM 019 E 14 10 2019 3 2 2 Base 4...

Page 19: ...T IM 019 E 14 10 2019 19 132 3 3 Description and components location LCD screen Brine line Injector block Drain line Piston Outlet Mixing device Inlet Meter Brine valve Controller Not included in case...

Page 20: ...drain while the media bed is remixed Brine draw slow rinse cycle C2 The controller directs water through the brine injector and brine is drawn from the brine tank The brine is then directed down throu...

Page 21: ...om brine tank C2 BRINE DRAW SLOW RINSE C1 BACKWASH SERVICE NORMAL USE C4 BRINE REFILL Valve SERVICE NORMAL USE C3 RAPID RINSE Outlet Drain Inlet Valve Outlet Inlet Valve Outlet Inlet Valve Outlet Inle...

Page 22: ...d by sodium ions and are sent to the drain The resin is regenerated during the brine cycle Then the slow rinse phase starts Backwash cycle C2 The flow of water is reversed by the valve and directed do...

Page 23: ...om brine tank C2 BACKWASH C1 BRINE DRAW SLOW RINSE SERVICE NORMAL USE C4 BRINE REFILL Valve SERVICE NORMAL USE C3 RAPID RINSE Outlet Drain Inlet Valve Outlet Inlet Valve Outlet Inlet Valve Outlet Inle...

Page 24: ...the valve comes back in to service position and stays as long as needed for brine saturation Brine draw slow rinse cycle C3 The valve directs water through the brine injector and brine is drawn from t...

Page 25: ...2 To brine tank C2 SERVICE C1 BRINE REFIL SERVICE NORMAL USE C4 BACKWASH Valve C5 RAPID RINSE C3 BRINE DRAW SLOW RINSE Outlet Drain Inlet Valve Outlet Inlet Valve Outlet Inlet Valve Outlet Inlet Valve...

Page 26: ...tube The water is filtered as it passes through the media Backwash cycle C1 The flow of water is reversed by the valve and directed down through the riser tube and up through the media During the bac...

Page 27: ...2019 27 132 Note For illustration purpose only Always verify inlet and outlet marking on the valve C2 RAPID RINSE C1 BACKWASH SERVICE NORMAL USE Valve SERVICE NORMAL USE Outlet Inlet Valve Outlet Inle...

Page 28: ...er hole DF and the plug in the upper hole UF 3 5 2 Upflow softener The valve is mounted with the upflow piston kit part number 61960 02 The injector is installed in the upper hole UF and the plug in t...

Page 29: ...evice The valve can be equipped with a mixing device 1 whose function is to regulate the hardness of the water at the outlet The mixing can be set from 0 to 50 of hard water i e 0 turn 0 of hard water...

Page 30: ...DF UF and filter pistons A time based signal see 6 3 7 Relay output screen page 84 can be programmed to give a dry contact signal used to close a shut off electro valve on the outlet during regenerati...

Page 31: ...t water refill To set the valve to hard water refill follow the instructions below Tip Reverse above procedure steps to set the valve back to soft water refill No Operation A Using a flat screwdriver...

Page 32: ...ons are driven under certain conditions To allow these reactions to take place make sure that the velocity is convenient during the different phases for proper ion exchange This velocity is given in t...

Page 33: ...smaller tank size and resin volume and may lead in severe hardness leakage during the service cycle when the peak flow is reached The maximum softened water flow rate that a softener can produce is gi...

Page 34: ...um amount of water that can be treated between two regenerations This last capacity takes into account the hardness of the water to be treated and is expressed in m3 or litres the combined capacity wh...

Page 35: ...sin x Cresin ex with Mcapacity system mass capacity g as CaCO3 Vresin volume of resin L Cresin ex resin exchange capacity g Lresin as CaCO3 Ccapacity Vresin x Ccor resin ex with Ccapacity system combi...

Page 36: ...n the valve has to limit the backwash flow rate to the above calculated flow rate To determine the injector size The velocities to be respected for brine draw and slow rinse are given on the resin man...

Page 37: ...tion must be known which depends on the tank size the resin specifications for the velocity for backwashing the resin bed the velocity of water for brine draw slow rinse and fast rinse Further informa...

Page 38: ...nse duration To calculate fast rinse duration The fast rinse is aimed at eliminating an excess of salt in the resin bed and also recompacting the resin in the tank Depending on the valve type the fast...

Page 39: ...e time required to draw the brine take into account that the volume of brine Vbrine will be 1 125 bigger than the volume of water refilled 4 3 Salt amount definition The salt settings is done through...

Page 40: ...0 Injector flow rates The following tables and graphics represent the injectors flow rate as a function of the inlet pressure for the different injector sizes Inlet pressure bar Flow rate l min INJECT...

Page 41: ...tem sizing Ref MKT IM 019 E 14 10 2019 41 132 Inlet pressure bar Flow rate l min INJECTOR 0 INJECTOR 1 Inlet pressure bar Flow rate l min INJECTOR 2 Inlet pressure bar Flow rate l min Total Rinse Draw...

Page 42: ...tem sizing 42 132 Ref MKT IM 019 E 14 10 2019 Inlet pressure bar Flow rate l min INJECTOR 3 INJECTOR 4 Inlet pressure bar Flow rate l min INJECTOR 5 Inlet pressure bar Flow rate l min Total Rinse Draw...

Page 43: ...orming any kind of action on the device please ensure to have disconnected the transformer from the power source to shut off inlet water supply to the valve and to drain water pressure opening a tap d...

Page 44: ...on injector of water pressure is required for the regeneration valve to operate effectively Mandatory Do not exceed a maximum of 8 6 bar inlet pressure Should this happen or be subject to happen it i...

Page 45: ...flow rate is greater than 26 5 lpm 7 gpm or the pipe length is greater than 6 m 19 ft 8 in do not support the weight of the system on the valve fittings plumbing or the bypass it is not recommended to...

Page 46: ...site tank will expand both vertically and circumferential In order to compensate the vertical expansion the piping connections to the valve must be flexible enough to avoid overstress on the valve and...

Page 47: ...flexible piping failure to provide enough vertical compensation may lead to different kinds of damage either on the valve thread which connects to the tank or on the female thread connection of the t...

Page 48: ...example Configuration example Block diagram 60067 03 26773 5812 XTR 18404 Main inlet By pass User s line Valve Meter Resin tank Check valve to prevent water harm Pressure gauge Can be integrated in t...

Page 49: ...egeneration time after the calculated system capacity is depleted The control calculates the system capacity by dividing the unit capacity by the feed water hardness and subtracting the reserve The re...

Page 50: ...er Manual Fleck 5812 XTR Installation 50 132 Ref MKT IM 019 E 14 10 2019 5 8 Electrical connections 12 VDC Remote lock and start Meter 12 VDC Relay auxiliary 1 Relay auxiliary 2 USB Motor and optical...

Page 51: ...e procedures may also require that the system is bypassed Caution Do not solder pipes with lead based solder Caution Do not use tools to tighten plastic fittings Over time stress may break the connect...

Page 52: ...or if the unit is located 6 1 12 2 m from the drain use 31 75 mm 1 tubing Use appropriate fittings to connect the 31 75 mm 1 tubing to the 25 4 mm 1 NPT drain connection on the valve The drain line ma...

Page 53: ...malfunction power failure etc the brine tank overflow fitting will direct overflow to the drain instead of spilling on the floor This fitting should be on the side of the cabinet or brine tank Most t...

Page 54: ...ects to the valve Make the connections and hand tighten Be sure that the brine line is secure and free from air leaks Even a small leak may cause the brine line to drain out and the softener will not...

Page 55: ...ows you to start a regeneration and manually cycle through the regeneration steps 2 Settings Displays the settings screen which allows you to adjust commonly used settings Pressing this button while i...

Page 56: ...with water 9 Treatment The unit is treating water 10 Day and time Displays the currently programmed day of the week and time This button will flash at the start up and if the supercapacitor is dischar...

Page 57: ...ayed when an error has occurred accompanied with an audible alarm Press to silence the audible alarm 20 Error Displayed when an error has occurred Press to display the error screen for more detailed e...

Page 58: ...aster settings if any button is not pressed for five minutes 26 Accept Press to save or accept changes in controller configuration 27 Cancel Press to cancel configuration and exit to previous screen w...

Page 59: ...Date and time Time AM PM HR Day Month Year Set time and date of the controller Settings Day override Time driven OFF 1 99 days 4 8 12 16 and 20 hours Mandatory for timeclock systems Available to be pr...

Page 60: ...n is displayed Note Happens until Assistance Name is set Press the language button and use the arrows to adjust the system s displayed language English French German Italian Spanish Dutch or Portugues...

Page 61: ...y that the homeowner may call for system service optional To enter a letter using the keypad quickly press the keypad button the number of times that correspond with the position of the correct letter...

Page 62: ...ll need to call for service Press to validate the selection and move to the home screen 6 2 6 Day and time screen On the home screen the flashing Day and Time button indicates that the day of the week...

Page 63: ...yed Note The Assistance screen is also displayed automatically when the system reaches the programmed assistance interval 6 2 8 Settings screen The settings screen allows you to change basic controlle...

Page 64: ...n has been set regeneration time will have no influence on it and regeneration will start as soon as capacity end Note Changing the hardness setting recalculates treatment volume and regeneration inte...

Page 65: ...s please contact your professional water dealer The following is a detailed overview of settings available in Master Settings Please see 6 3 2 Master setting reference chart page 67 for the complete s...

Page 66: ...rval See 6 2 Touchscreen controller quick start page 58 for more information about these settings Note Differently from what happens if the menu is acceded from the quick start when acceded from maste...

Page 67: ...tion Note The controller will discard any changes and exit master settings if any button is not pressed for five minutes Screen name Parameters Values Notes Format Format Language English French Germa...

Page 68: ...n detail on page 67 Additional Valve screen parameters are dependent upon selected regeneration type Not all parameters will be displayed Softener delayed regeneration type has four reserve options fi...

Page 69: ...ed on average day of week s water usage Variable reserve is calculated based on previous day s water usage Volume override 1 to 999 999 999 gallons liters Only displayed when regeneration type is filt...

Page 70: ...dle 1 25 Turbine 1 50 Paddle 1 50 Turbine 2 00 Paddle 3 00 Paddle Generic Only available when meter regeneration type is selected Select the type of meter installed with the system A generic option is...

Page 71: ...l generation low salt must be set OFF because the chlorine cell kit managed by the XTR is not available for those valves If set ON chlorine generation together with low salt detection will be performe...

Page 72: ...6 3 4 USB connection for field programming The XTR features a USB port that allows you to connect a PC to the controller for field programming and diagnostic parameter download Note Field programmer...

Page 73: ...he regeneration type time clock softener metered immediate softener metered delayed filter metered immediate filter metered delayed tank sensors Note Depending of the regeneration type selected follow...

Page 74: ...0 2019 6 3 5 1 Time clock day override time driven Adjust the number of days between regenerations regen time Adjust the regeneration time Press to save or press to return to the master settings scree...

Page 75: ...pass to the next screen or press to return to the master settings screen without saving capacity Adjust the system capacity hardness Adjust the inlet water hardness sensor sensitivity Option not avai...

Page 76: ...press to return to the master settings screen without saving 6 3 5 3 Softener metered delayed media volume Adjust the volume of resin salt dosage Adjust the salt dosage blfc size Adjust the BLFC size...

Page 77: ...aster settings screen without saving day override time driven Adjust the day override regen time Adjust the regeneration time reserve Contains settings for the type of reserves fixed fixed volume week...

Page 78: ...been selected fixed Adjust the reserve Press to save and return to the master settings screen or press to return to the master settings screen without saving If fixed volume reserve has been selected...

Page 79: ...ster settings screen or press to return to the master settings screen without saving 6 3 6 Regeneration screen From the master settings screen press the regen button to display the regeneration screen...

Page 80: ...e as follows backwash rapid rinse Note This option appears only if regeneration type is set to time clock or filter metered delayed or immediate custom upflow downflow filter Allows for up to 20 progr...

Page 81: ...14 10 2019 81 132 When changing the regeneration flow warning messages may appear depending of the change done Regeneration regen flow direction changed verify that the valve has the correct piston Re...

Page 82: ...ep type pause backwash draw rapid rinse tank refill time n Adjust the step timing Press to save and pass to the next step or press to return to the regeneration screen without saving 6 3 6 2 Custom do...

Page 83: ...steps will be pause rapid rinse and backwash time n Adjust the step timing Press to save and pass to the next step or press to valid the last step and return to the master settings screen Pressing mo...

Page 84: ...off when the alarm is cleared cycle based The relay will turn on when the valve moves to the specified regeneration cycle steps To program select each cycle step button for which the relay should turn...

Page 85: ...service mainten req d Turns the relay ON when the interval between services is reached Press to save and to pass to the second relay settings screen if present or press to return to the master settin...

Page 86: ...refill Turns the relay ON when the valve is on tank refill cycle pause Can be set with customs and variable refill brining regeneration flows Turns the relay ON when the valve is on pause Press to sa...

Page 87: ...ngs screen Press to return to the master settings screen without saving Set the second times and press to save and to pass to the second relay settings screen if present or press to return to the mast...

Page 88: ...ter settings screen without saving 6 3 8 Meter screen From the master settings screen press the meter button to display the meter screen Note Not available with the timeclock regeneration type meter t...

Page 89: ...ding screen where each parameter was set Press to return to master settings 6 3 10 Water Saver Regen screen From the secondary master settings screen press the water saver regen button to display the...

Page 90: ...ns closed for the number of seconds specified in the remote regeneration screen a regeneration will be triggered regardless of volume capacity or time remaining until the next scheduled regeneration P...

Page 91: ...nce Press to save and to return to the master settings screen or press to return to the master settings screen without saving 6 3 13 Non factory setting After all parameters in master setting have bee...

Page 92: ...e diagnostics button to access the diagnostics screen Press the screen navigation arrows at the upper right and left of the screen to view each diagnostic parameter Press the home button to return to...

Page 93: ...splays the software version installed on the controller No of Regens Displays how many manually and system initiated regenerations the system has gone through since last reset Regen Interval Displays...

Page 94: ...sword prompt screen and press to validate 6 5 Resetting the controller From the master settings screen press to display the reset screen Press the factory button to reset all controller parameters to...

Page 95: ...til fully open position E Once the drain runs clear and the inlet manual valve fully open plug in again the XTR controller to the power source F Push on the regen button once to move the valve piston...

Page 96: ...7 2 Sanitization 7 2 1 Disinfection of water softeners The materials of construction of the modern water softener will not support bacterial growth nor will these materials contaminate a water supply...

Page 97: ...le chlorine is available in several forms including tablets and granules These solid materials may be used directly without dissolving before use Do not let the disinfectant stand for more than 3 hour...

Page 98: ...uring a regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing The button is only available when the valve is in position and the motor has st...

Page 99: ...stem configuration settings are stored in a non volatile memory and are stored indefinitely with or without power After power outage longer than 8 hours the time of day button may flash indicating it...

Page 100: ...wer interruptions are expected the system should be set up with a sufficient reserve capacity to compensate for regeneration delays 8 6 Remote lockout If a remote switch is connected to the remote loc...

Page 101: ...al condition of softener filter and associated ancillaries and check for any leaks ensure valve connection to piping is made with adequate flexibility as per manufacturer instruction B Inspection of e...

Page 102: ...k for media loss at the drain during backwash D Check to see if water runs clear at the end of the backwash cycle E Observe flow fast rinse cycle and measure pressure drop thought the filter system Pr...

Page 103: ...r watertightness clean or replace in case of leakage Check for watertightness clean or replace in case of leakage Check for watertightness clean or replace in case of leakage Check for watertightness...

Page 104: ...regular maintenance but only to replace it at least every 3 years Items 1 year 2 year 3 year 4 year 5 year Bypass if present contains Orings Clean Clean Clean Clean Clean replace if necessary Piston...

Page 105: ...riginal approved lubricants P80 Emulsion lubricant water base lubricant 9 3 3 Maintenance instructions Disinfect and clean the system at least once a year or if the treated water has an off taste or a...

Page 106: ...roller replacement No Operation A Press the cover clips 2 on each side and open the cover 1 B Press the board clips 3 and release the controller 4 C Disconnect the old controller D Connect the new con...

Page 107: ...alve body 6 F Put the piston 8 in the higher position possible G Push forward the top plate 5 H Fix the new gearing system 4 on the top plate 5 starting form the brine valve side Note If needed push t...

Page 108: ...Installer Manual Fleck 5812 XTR Maintenance 108 132 Ref MKT IM 019 E 14 10 2019...

Page 109: ...e the brine valve 5 E Change the piston 3 and the seals spacers cartridge 4 Mandatory Pentair recommend always to change piston and seals spacers simultaneously Caution The larger spacer 4 is the lowe...

Page 110: ...Installer Manual Fleck 5812 XTR Maintenance 110 132 Ref MKT IM 019 E 14 10 2019...

Page 111: ...11 132 9 4 5 Controller motor replacement No Operation A Remove the controller see 9 4 2 Controller replacement page 106 B Disconnect the optical sensor 3 C Open the motor clips 1 and pull out the old...

Page 112: ...rewdriver on the dedicated slot 8 C Using the injector block clip 1 remove the injector 4 Caution To avoid any damage on the injector use only the clip to remove it D Remove the screen 5 using pliers...

Page 113: ...e controller see 9 4 2 Controller replacement page 106 B Release the optical sensor support 1 by pushing it back and up as shown C Release the optical sensor 3 from its support 1 by pressing the clips...

Page 114: ...o Operation A Remove the BLFC clip 6 B Remove the BLFC holder 1 C Using pliers remove the grid 4 from BLFC holder 1 D Remove the BLFC 5 from the grid 4 E Clean or change the BLFC 5 and the seals 2 3 F...

Page 115: ...132 9 4 9 Meter replacement No Operation A Remove the meter clip 1 using a flat screwdriver on the dedicated slot 2 B Remove the meter 3 using pliers C Change the meter 3 D Lubricate all seals with a...

Page 116: ...nce 116 132 Ref MKT IM 019 E 14 10 2019 9 4 10 Encoding wheel cleaning No Operation A Remove the controller see 9 4 2 Controller replacement page 106 B With a small brush clean the encoding wheel 1 C...

Page 117: ...2 ensuring the threads are not cross threaded C Rotate the valve 1 clockwise and freely without using force until it comes to a stop Note This stop position is considered point zero D Rotate the valv...

Page 118: ...w hardness Brine concentration and or quantity Keep brine tank full of salt at all times Clean it yearly Salt may be bridged If using a salt grid plate ensure refill water is over it Resin fouling Cal...

Page 119: ...rease pressure to allow injector to perform properly 1 4 bar minimum Controller not cycling Replace controller Softener fails to use salt Plugged restricted drain line Clean drain line and or flow con...

Page 120: ...will switch to power saving mode and display the error alert button as a screen saver 10 2 Error alerts Note An error alert appears on the home screen if an error condition is detected Press the erro...

Page 121: ...page 118 Service Interval Service Interval controller has expired From within Master Settings navigate to the Assistance Mainten Interval screen and set a new Service Interval time Memory Corruption E...

Page 122: ...inj 1 no DLFC BLFC 0 5 gpm 2 5 adapter base 1 V5812XR 001 5812 1650 XTR DF with turbine inj 1 no DLFC BLFC 0 5 gpm 2 5 adapter base 1 V5812XR 002 5812 1650 XTR DF with turbine inj 5 no DLFC BLFC 1 gpm...

Page 123: ...scription Packaging quantity 1 BR61957 Panel gear assembly downflow upflow 1 2 61931 03 Controller XTR assembly with logo 1 3 BR61832 00 Cover assy 5800 5810 5812 black blue 1 BR61832 01 Cover assy 58...

Page 124: ...Installer Manual Fleck 5812 XTR Spare parts 124 132 Ref MKT IM 019 E 14 10 2019 11 3 Valve parts list...

Page 125: ...6 40947 01 Brine valve plug 1 7 13302 01SP O ring 10 8 61959 Injector plug with o ring 2 9 28387 0 12 BLFC assembly 3 8 0 125 gpm 1 28387 0 25 BLFC assembly 3 8 0 25 gpm 1 28387 0 50 BLFC assembly 3...

Page 126: ...5 grey 1 16 43719 Screen injector 5810 5812 1 17 40946SP Clip brine retaining 10 18 19054SP O ring 10 19 40538SP Retainer tank seal 10 20 13577 01SP O ring 560 CD distributor tube 10 21 41747 Retaine...

Page 127: ...valve 2310 Item Part number Description Packaging quantity 1 60067 03 Safety brine valve float assembly 2310 24 2 60014SP Safety brine assembly 2310 24 3 10150SP Grommet pass rod 2300 2310 2350 50 4...

Page 128: ...10 to 25 gpm 5812 1 61980 30to45 DLFC kit 1 1 4 BSP straight 30 to 45 gpm 5812 1 2 12085SP Flow washer 1 2 gpm 10 12086SP Flow washer 1 5 gpm 10 12087SP Flow washer 2 gpm 10 12088SP Flow washer 2 4 gp...

Page 129: ...washer 45 gpm 1 3 61974 1 5to7 DLFC kit 1 BSP elbow 1 5 to 7 gpm 5812 1 61974 10to25 DLFC kit 1 BSP elbow 10 to 25 gpm 5812 1 61974 30 35 DLFC kit 1 BSP elbow 30 35 gpm 5812 1 Item Part number Descri...

Page 130: ...taller Manual Fleck 5812 XTR Spare parts 130 132 Ref MKT IM 019 E 14 10 2019 11 7 CE compliance part list Item Part number Description Packaging quantity 1 18280SP Collector top 1 x 0 011 grey bayonet...

Page 131: ...country of installation The components included in the system must be separated and recycled in a waste recycling center that conforms with the legislation in force in the country of installation This...

Page 132: ...www pentairaquaeurope com...

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