background image

2

Thank you for purchasing your 

Hydromatic

®

 control panel. To 

help ensure years of trouble-

free op er a tion, please read the  

fol low ing  manual  carefully.

Before Operation: 

Read the following in 

struc-

tions care ful ly. Reasonable care 

and safe meth 

ods should be 

practiced. Check local codes and 

requirements before installation.

Attention:

This manual contains important 

information for the safe use of  

this product.  Read this manual 

completely before using this 

 

product and refer to it often for 

con tin ued safe product use. DO 

NOT THROW AWAY OR 

LOSE THIS MAN U AL.  Keep it 

in a safe place so that you may refer  

to it often.

Unpacking Panel:

Remove panel from carton. 

When un pack ing unit, check for 

con cealed damage. Claims for 

damage must be made at the 

receiving end through the delivery 

carrier. Dam 

age cannot be 

processed from the factory.

CALIFORNIA PROPOSITION 

65 WARNING:

  This product and 

related accessories contain 

chemicals known to the State of 

California to cause cancer, birth 

defects or other reproductive 

harm.

WARNING: Before handling 

these pumps and controls, 

always disconnect the power 

first. Do not smoke or use 

sparkable electrical devices or 

flames in a septic (gaseous) or 

possible septic sump.

Electrical Connections:

The contractor must conform 

to the latest requirements of the 

National Electrical Code. All 

 

conduit and ca bles shall be in 

accordance with NEC Code 

NFPA #70. To maintain UL and 

CSA ENCL rating, use the same 

type UL and CSA weatherproof  

con duit hubs when connecting to 

this en clo sure. Prior to conducting 

any in stal la tion, repair or service 

with re gard to the control panel, 

refer to the schematic appropriate 

for that panel. The schematic will 

provide guidance with regard to 

the terminal block con nec tions.

CAUTION: Nonmetallic 

enclosures do not provide 

grounding  conduit  con nec tions. 

Use grounding bush 

ing and 

jumper wires.

Make the Following Electrical 

Con nec tions:

a.  Connect the pump leads to 

the control panel.  If pump 

is single phase and the panel 

has  start  ca pac i tor,  start 

relay and run ca pac i tor, it is 

critical that the pump leads 

be  connected  prop er ly.  The 

White, Black, and Red pump 

leads must be connected to  

the  ap pro pri ate  terminals  

as direct 

ed by the panel 

schematic and the label on   

the back panel below the 

terminals.

b.  Connect the pump heat sensor 

and seal failure leads (if 

 

available on the pump) to the 

General  

Information

1. Check junction box for 

 

moisture. Moisture may cause 

chattering of relays/contactors.

2.  If pump is single phase with 

start capacitor, start relay 

and run capacitor in panel. 

Check that pump White, 

Black, and Red  pow 

er 

wires  are  con nect ed  to  pan el 

correct ly.

3.  WARNING! Live voltage can 

kill!  Check  incoming  power    

volt 

age to make sure that 

 

it is correct for panel and  

pump model.

appropriate ter mi nal blocks in 

the control panel. If the heat 

sensor lead from the pump  

is wired as indicated, re move 

jumpers as defined by the 

sche mat ic.

c. Connect all the float control 

leads to the appropriate panel 

terminals. Contractor must be 

very careful in locating the 

floats at the proper elevations. 

The maximum dis tance from 

the control panel to the floats  

is the lesser of l00 feet, 

 

or the maximum distance 

 

rec om mend ed  for  the  pump.

d.  Before connecting power to the 

control panel, make sure all  

con trol switches (e.g. H-O-A 

switch) and protective devices 

(e.g. breakers) are in the Off     

po si tion. Now connect power 

to the terminal block or the  

circuit break er as directed by 

the  sche mat ic.

e.  Control panel must be grounded 

properly per NEC and/or local 

codes. To facilitate this, a 

ground lug is provided on the 

control panel.

Pump

Operation

Summary of Contents for Hydromatic H-03-000

Page 1: ...you provide this manual to the owner of the equip ment or to the responsible party who maintains the system STANDARD ELECTRICAL CONTROL PANEL INSTALLATION AND SERVICE MANUAL Item H 03 000 Part 5625 000 1 2012 Pentair Pump Group Inc 10 31 12 ...

Page 2: ... the terminal block con nec tions CAUTION Nonmetallic enclosures do not provide grounding conduit con nec tions Use grounding bush ing and jumper wires Make the Following Electrical Con nec tions a Connect the pump leads to the control panel If pump is single phase and the panel has start ca pac i tor start relay and run ca pac i tor it is critical that the pump leads be connected prop er ly The W...

Page 3: ...reak er is not a switch ing device Excessive operations tend to affect the trip curve of the breaker 2 Check contactors and relays for excessive humming This can be accomplished by turning pumps on and off in the Hand mode with the H O A switch 3 Check pump run light s by run ning pump s in Hand mode Check bulb s in any other light s 4 With the power off check con ti nu ity of all control fuses 5 ...

Page 4: ...panel It should agree with the sche mat ic f Check contactor coil re sis tance 2 Pump does not run in Auto position a Check items a through f per Item 1 above b Floats may be miswired to control panel Check float type N O or N C and hook up by re fer ring to the schematic If the start and stop floats are hooked in reverse pump will short cycle and will not pump the level down c Check pump controll...

Page 5: ...perage of each lead 5 Move each lead to the next terminal 1 to 3 2 to 1 3 to 2 6 Againreadtheamperage of each lead 7 If the unbalance moves with the motor leads the un bal ance is caused by the mo tor If the unbalance remains with the terminals the unbal ance is in the pow er supply 8 If the current unbalance exceeds five percent nui sance tripping or ex ces sive heating will result 9 Connect lead...

Page 6: ...ad current during starting f After the motor has started within one sec ond the cur rent should drop to a value much less than full load cur rent Typical Motor Voltage Component Lead Mode Reading Main Winding Black to Start Line Voltage White Main Winding Black to Run Line Voltage White Start Winding Black to Start Line Voltage Red Start Winding Black to Run 120 Red Line Voltage 5 Motor voltage ch...

Page 7: ...7 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 8: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

Reviews: