Pentair HYPRO CLEANLOAD NEXUS, Installation And Operation Manual

Page 1: ...PNR CN100 OIPM 10 12 21 2021 Pentair All Rights CLEANLOAD NEXUS COUPLER FOR CLOSED TRANSFER WITH EASYCONNECT CAPS P N PNR CN100 INSTALLATION AND OPERATING MANUAL...

Page 2: ...CLEANLOAD NEXUS PNR CN100 OIPM 10 12 21 2021 Pentair All Rights 2...

Page 3: ...2 To secure a container to Cleanload Nexus 11 6 3 Procedure for partially emptying a container 12 6 4 Procedure for completely emptying a container 16 7 CLEANING MAINTENANCE 20 7 1 Cleaning Cleanload...

Page 4: ...t the Cleanload Nexus is mounted securely on the sprayer or other mounting location Always comply with regulations when choosing a suitable site for filling the sprayer with chemical DANGER Ensure tha...

Page 5: ...40 Hose Clamps 25mm for Suction Hose connection Qty 2 P N 2910 0039 Ear clamps 22 25mm for Rinse Hose connection Qty 2 P N PNRNEX KITUMB CTS Umbrella Valve kit QTY 1 a set of 2 valves P N 2900 0111 Ca...

Page 6: ...grochemical products from packaging that is factory fitted with an easyconnect cap into the main tank of agricultural crop protection sprayers in order to prevent contamination of the operator and of...

Page 7: ...ng a suitable vacuum gauge If in doubt always consult your sprayer dealer or service agent for advice Recommendations The Cleanload Nexus Operating Handle must not be mounted more than 130 cm above th...

Page 8: ...rds IftheventuriislocatedbelowtheleveloftheCleanload Nexus the check valve may be fitted close to the venturi OR If the venturi is located above the level Cleanload Nexus the check valve should be fit...

Page 9: ...lly up the length of the hose from the first 200 ml sticker 4 5 6 A 225M L 275ML 200ml 2 0 0 M L 250ML Place a hose clamp Ref 5 over the Suction Hose Connect the end of the labelled Suction Hose Ref 4...

Page 10: ...uction bowl or from an alternative clean water supply The diagram shows an example of a temporary rinse water supply connection using male and female dry break connectors not included 1 To clean water...

Page 11: ...eanload Nexus Remove the Top Cover Ref 16 from the Cleanload Nexus CAUTION Check that the Umbrella Valves Ref 14 are in place before use WARNING Ensure that the easyconnect cap is tightly screwed onto...

Page 12: ...sition for an extended period due to the risk of introducing air to the tank and causing foaming Depending on whether the container will be partially emptied section 6 3 or completely emptied section...

Page 13: ...hand at that calibration mark A From Cleanload Nexus B To sprayer suction Min Max 800ML 7 0 0 M L 6 0 0 M L 375ML 400ML 425ML 475ML 450ML 500ML 1000ml 200ml 975ML 950ML 925ML 875ML 850ML 6 7 5 M L 7...

Page 14: ...ways be carried out correctly to eliminate the risk of contamination To activate rinse rotate the Rinse Water Lever Ref 13 90 degrees clockwise 1 and raise it 2 to release rinse water NOTE when the Ri...

Page 15: ...Rinse Water Lever has returned to the horizontal position shown The container can now be released by pulling the Lock Release Knob Ref 12 and at the same time moving the Operating Handle Ref 11 to th...

Page 16: ...water step 2 NOTE When the Rinse Water Lever is in the raised ON position 2A the Operating Handle cannot be moved A ON B OFF 11 A NOTE The Operating Handle Ref 11 must be at the correct rinse positio...

Page 17: ...e container in a clockwise direction CAUTION Never rotate the container anti clockwise or the easyconnect cap may become loose 1 4 15 20 seconds at each position After cleaning the inside of the conta...

Page 18: ...nse position A the Rinse Water Lever Ref 13 will rotate partially but not engage or operate rinse CAUTION The Rinse Water Lever should turn and engage smoothly If it does not then check the Operating...

Page 19: ...Handle Ref 11 to the left Detach the empty and clean container from the Cleanload Nexus Prior to disposal the container can be pushed onto a drip tray spike this will push the plug into the container...

Page 20: ...e the contents from the container and follow the rinsing procedure described in Section 6 4 NOTE Ensure that this final rinse procedure is carried out with CLEAN water Failure to do this could result...

Page 21: ...the Cleanload Nexus hoses fittings and couplings and if necessary rectify with the cleaning procedures described in section 7 1 Inspection X Always ensure to refit the Cleanload Nexus Top Cover after...

Page 22: ...faces of the valve mountings to ensure they are free from debris dirt and chemical residue before proceeding Take the new Umbrella Valves and place the protruding mounts into the corresponding centra...

Page 23: ...ND MOVES IT UPWARDS INTO CONTAINER SUCTION CLOSED 2 25 CONTAINER SECURE SUCTION CLOSED 6 110 SUCTION OPENS PROGRESSIVELY FROM HERE 3 30 CAP RINSE SUCTION OPEN 7 160 SUCTION FULLY OPEN 4 50 SUCTION CLO...

Page 24: ...l Immediately stop using and consult a trained service technician Rinse Water Hoses Leaking Check and tighten connections Rinse Water Lever Will not engage Check Operating Handle is in one of the 2 ri...

Page 25: ...1 Fault recording sheet Use this sheet to mark and describe any faults you experience and send it to your Cleanload Nexus Service Agent CLEANLOAD NEXUS PNR CN100 OIPM 10 12 21 2021 Pentair All Rights...

Page 26: ...0054SP Top Cover String CTS P N PNRNEX KITSER Service Kit DEALER OEM SUPPLIED PARTS 1 Non Return Valve for suction line Dry Break Connector for Suction Hose for off sprayer installation Dry Break Conn...

Page 27: ...anty is in lieu of all other warranties expressed or implied and no other person is authorized to give any other warranty or assume obligation or liability on Hypro s behalf Hypro shall not be liable...

Page 28: ...ton MN 55112 Service 800 468 3428 31 7720 57801 Netherlands Jundia SP Brasil Service 800 468 3428 Technical 1800 445 8360 euagorders pentair com CEP 13206 245 Technical 1800 445 8360 hypro technical p...