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1. SAFETY INFORMATION

READ THESE INSTRUCTIONS AND THEN KEEP THEM FOR 
REFERENCE: This manual contains important instructions that 
should be followed during installation, operation and routine 
maintenance of Cleanload Nexus.

SAFETY SYMBOLS

 This is the safety alert symbol. When you see this symbol do 

not ignore it! Look for one of the following signal words and be alert 
to the potential for personal injury:

!

DANGER

 Warns about hazards that could cause serious

personal injury, death or major property damage.

!

WARNING

 Warns about hazards that could cause serious

personal injury, death or major property damage.

!

CAUTION

 Warns about hazards that could cause serious

personal injury or property damage.

The word 

NOTE

 indicates special instructions that are important 

but not related specifically to hazards.

GENERAL SAFETY

Carefully read and follow all safety instructions in this manual 
and on the Cleanload Nexus itself. Failure to comply with the 
safety/operating instructions could result in personal injury and/
or property damage and could lead to the loss of any claims for 
damages.

Ensure that you understand the Cleanload Nexus applications, 

limitations,  and  potential  hazards.  Keep  safety  labels  fixed  to 

Cleanload Nexus and in good condition. Replace any missing or 
damaged labels.

!

WARNING

 The mounting and connections of Cleanload

Nexus must be done by professionals who are trained in repair 

and maintenance of the sprayer.

!

WARNING

 For mounting on the sprayer only use hoses

and fittings that meet the recommended specifications of the 

sprayer manufacturer. 

Only use pipe, hose, and hose fittings that have not been used 

before and meet the stated maximum pressure ratings of the
Cleanload Nexus. Check all hoses for weakness or signs of wear
before each use.

!

WARNING

Regulations and recommendations for personal

protective equipment (PPE) must be complied with. 

When operating 
Cleanload Nexus use 
the Personal Protective 
Equipment (PPE) that is 
recommended on the 
agrochemical label.

If 

no 

specific 

PPE 

is required by the 
agrochemical label wear 
gloves, protective glasses 
and a chemical resistant 
apron or overall when 
operating, maintaining 
or servicing Cleanload 
Nexus.

Before using Cleanload Nexus:

Ensure that the Cleanload Nexus is mounted securely on the

sprayer or other mounting location.

Always comply with regulations when choosing a suitable site for 

filling the sprayer with chemical.

!

DANGER

Ensure that all hoses are securely connected,

that the sprayer’s suction is operating and that the Umbrella
Valves are in place

Only use containers that are fitted with an easyconnect cap. Do 

not  remove  and  refit  the  cap  to  any  other  container  except  a 

container of water or cleaning agent that is used for cleaning the 
Cleanload Nexus as directed in this manual. 

Do not operate Cleanload Nexus at pressures outside of the

range given in this manual.

Only operate Cleanload Nexus at temperatures between 0° and

60°C (32° to 140°F).

Do not attempt to transport or move Cleanload Nexus with a

chemical container connected. 

Defective components and assemblies must be replaced

immediately. Use original spare parts for replacement only.

After using Cleanload Nexus:

!

CAUTION

 Always clean the Cleanload Nexus according to

the instructions.

Comply with regulations on cleaning sprayers when cleaning the 

Cleanload Nexus.

Do not leave concentrated agrochemicals in the Cleanload Nexus 

for extended periods after carrying out a transfer.

Store Cleanload Nexus under protected, frost-free conditions

and inaccessible to children and animals at all times.

For winter storage or if freezing conditions are anticipated, clean 

the Cleanload Nexus according to instructions then additionally
pass a 50/50 mixture of water and antifreeze through. 

Fit the Top Cover to protect Cleanload Nexus when not in use.

Check if there is leakage from any part of the Cleanload Nexus or 

connecting hoses or if the handle is very difficult to rotate and 

rectify before next use.

Do not attempt to maintain or repair Cleanload Nexus without the 

required training, tools and parts as any substitute could result in 
damage and failure of the Coupler. Instructions for maintenance 
and service are included in the Service and Maintenance Manual

!

CAUTION

  Hazardous substances alert

1. Always drain and clean Cleanload Nexus before storage,

servicing or disassembling for any reason.

2. Always drain and clean Cleanload Nexus prior to returning to a

service agent for maintenance or repair.

3. Before attempting to carry out any maintenance or repair, make 

sure that you are wearing appropriate PPE.

CLEANLOAD NEXUS 

PNR-CN100-OIPM  (10/12/21) ©2021 Pentair. All Rights. 

Summary of Contents for HYPRO CLEANLOAD NEXUS

Page 1: ...PNR CN100 OIPM 10 12 21 2021 Pentair All Rights CLEANLOAD NEXUS COUPLER FOR CLOSED TRANSFER WITH EASYCONNECT CAPS P N PNR CN100 INSTALLATION AND OPERATING MANUAL...

Page 2: ...CLEANLOAD NEXUS PNR CN100 OIPM 10 12 21 2021 Pentair All Rights 2...

Page 3: ...2 To secure a container to Cleanload Nexus 11 6 3 Procedure for partially emptying a container 12 6 4 Procedure for completely emptying a container 16 7 CLEANING MAINTENANCE 20 7 1 Cleaning Cleanload...

Page 4: ...t the Cleanload Nexus is mounted securely on the sprayer or other mounting location Always comply with regulations when choosing a suitable site for filling the sprayer with chemical DANGER Ensure tha...

Page 5: ...40 Hose Clamps 25mm for Suction Hose connection Qty 2 P N 2910 0039 Ear clamps 22 25mm for Rinse Hose connection Qty 2 P N PNRNEX KITUMB CTS Umbrella Valve kit QTY 1 a set of 2 valves P N 2900 0111 Ca...

Page 6: ...grochemical products from packaging that is factory fitted with an easyconnect cap into the main tank of agricultural crop protection sprayers in order to prevent contamination of the operator and of...

Page 7: ...ng a suitable vacuum gauge If in doubt always consult your sprayer dealer or service agent for advice Recommendations The Cleanload Nexus Operating Handle must not be mounted more than 130 cm above th...

Page 8: ...rds IftheventuriislocatedbelowtheleveloftheCleanload Nexus the check valve may be fitted close to the venturi OR If the venturi is located above the level Cleanload Nexus the check valve should be fit...

Page 9: ...lly up the length of the hose from the first 200 ml sticker 4 5 6 A 225M L 275ML 200ml 2 0 0 M L 250ML Place a hose clamp Ref 5 over the Suction Hose Connect the end of the labelled Suction Hose Ref 4...

Page 10: ...uction bowl or from an alternative clean water supply The diagram shows an example of a temporary rinse water supply connection using male and female dry break connectors not included 1 To clean water...

Page 11: ...eanload Nexus Remove the Top Cover Ref 16 from the Cleanload Nexus CAUTION Check that the Umbrella Valves Ref 14 are in place before use WARNING Ensure that the easyconnect cap is tightly screwed onto...

Page 12: ...sition for an extended period due to the risk of introducing air to the tank and causing foaming Depending on whether the container will be partially emptied section 6 3 or completely emptied section...

Page 13: ...hand at that calibration mark A From Cleanload Nexus B To sprayer suction Min Max 800ML 7 0 0 M L 6 0 0 M L 375ML 400ML 425ML 475ML 450ML 500ML 1000ml 200ml 975ML 950ML 925ML 875ML 850ML 6 7 5 M L 7...

Page 14: ...ways be carried out correctly to eliminate the risk of contamination To activate rinse rotate the Rinse Water Lever Ref 13 90 degrees clockwise 1 and raise it 2 to release rinse water NOTE when the Ri...

Page 15: ...Rinse Water Lever has returned to the horizontal position shown The container can now be released by pulling the Lock Release Knob Ref 12 and at the same time moving the Operating Handle Ref 11 to th...

Page 16: ...water step 2 NOTE When the Rinse Water Lever is in the raised ON position 2A the Operating Handle cannot be moved A ON B OFF 11 A NOTE The Operating Handle Ref 11 must be at the correct rinse positio...

Page 17: ...e container in a clockwise direction CAUTION Never rotate the container anti clockwise or the easyconnect cap may become loose 1 4 15 20 seconds at each position After cleaning the inside of the conta...

Page 18: ...nse position A the Rinse Water Lever Ref 13 will rotate partially but not engage or operate rinse CAUTION The Rinse Water Lever should turn and engage smoothly If it does not then check the Operating...

Page 19: ...Handle Ref 11 to the left Detach the empty and clean container from the Cleanload Nexus Prior to disposal the container can be pushed onto a drip tray spike this will push the plug into the container...

Page 20: ...e the contents from the container and follow the rinsing procedure described in Section 6 4 NOTE Ensure that this final rinse procedure is carried out with CLEAN water Failure to do this could result...

Page 21: ...the Cleanload Nexus hoses fittings and couplings and if necessary rectify with the cleaning procedures described in section 7 1 Inspection X Always ensure to refit the Cleanload Nexus Top Cover after...

Page 22: ...faces of the valve mountings to ensure they are free from debris dirt and chemical residue before proceeding Take the new Umbrella Valves and place the protruding mounts into the corresponding centra...

Page 23: ...ND MOVES IT UPWARDS INTO CONTAINER SUCTION CLOSED 2 25 CONTAINER SECURE SUCTION CLOSED 6 110 SUCTION OPENS PROGRESSIVELY FROM HERE 3 30 CAP RINSE SUCTION OPEN 7 160 SUCTION FULLY OPEN 4 50 SUCTION CLO...

Page 24: ...l Immediately stop using and consult a trained service technician Rinse Water Hoses Leaking Check and tighten connections Rinse Water Lever Will not engage Check Operating Handle is in one of the 2 ri...

Page 25: ...1 Fault recording sheet Use this sheet to mark and describe any faults you experience and send it to your Cleanload Nexus Service Agent CLEANLOAD NEXUS PNR CN100 OIPM 10 12 21 2021 Pentair All Rights...

Page 26: ...0054SP Top Cover String CTS P N PNRNEX KITSER Service Kit DEALER OEM SUPPLIED PARTS 1 Non Return Valve for suction line Dry Break Connector for Suction Hose for off sprayer installation Dry Break Conn...

Page 27: ...anty is in lieu of all other warranties expressed or implied and no other person is authorized to give any other warranty or assume obligation or liability on Hypro s behalf Hypro shall not be liable...

Page 28: ...ton MN 55112 Service 800 468 3428 31 7720 57801 Netherlands Jundia SP Brasil Service 800 468 3428 Technical 1800 445 8360 euagorders pentair com CEP 13206 245 Technical 1800 445 8360 hypro technical p...

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