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E-100-A

HIGH-PROFILE END SEAL INSTALLATION INSTRUCTIONS

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INDUSTRIAL HEAT TRACING SOLUTIONS

EN-RaychemE100Aendseal-IM-H55400      02/15

–WS

DESCRIPTION

The E-100-A is a NEMA 4X-rated end seal kit. It is designed for 

use with Raychem BTV-CR, BTV-CT, QTVR-CT, XTV-CT, KTV-

CT and VPL-CT  industrial parallel heating cables. Once installed, 

the end seal is easily re-entered for maintenance; the heating 

cable can be accessed without removing the end seal.
This kit may be installed at temperatures as low as –40°F (–40°C). 

For easier installation store above freezing until just before 

installation.
For technical support call Pentair Industrial Heat Tracing 

Solutions at (800) 545-6258.

TOOLS REQUIRED

•  Wire cutters 

•  Utility knife

•  Slotted screwdriver or nutdriver

ADDITIONAL MATERIALS REQUIRED

•  GT-66 or GS-54 glass cloth tape

•  Pipe strap

OPTIONAL MATERIALS

•  Small pipe adapter for 1 in (25 mm) and smaller pipes:  

  Catalog number JBS-SPA   P/N E90515-000

•  For boot replacement order E-100-BOOT-5/PACK   P/N 281053-000

This component is an electrical device that must be installed 

correctly to ensure proper operation and to prevent shock or fire. 

Read these important warnings and carefully follow all of the 

installation instructions.
•  To minimize the danger of fire from sustained  electrical arcing 

if the heating cable is damaged or improperly installed, and to 

comply with the requirements of Pentair Industrial Heat Tracing 

Solutions, agency certifications, and national electrical codes, 

ground-fault equipment protection must be used. Arcing may 

not be stopped by conventional circuit breakers.

•  Component approvals and performance are based on the use of 

Pentair Industrial Heat Tracing Solutions-specified parts only. 

Do not use substitute parts or vinyl electrical tape.

•  The black heating cable core and fibers are  conductive and can 

short. They must be properly insulated and kept dry.

•  Keep components and heating cable ends dry before and during 

installation.

•  Bus wires will short if they contact each other. Keep bus wires 

separated.

•  Use only fire-resistant insulation materials, such as fiberglass 

wrap or flame-retardant foam.

•  Leave these installation instructions with the user for future use.

HEALTH HAZARD

: Prolonged or repeated contact with the sealant in 

the end seal boot may cause skin  irritation. Wash hands thoroughly. 

Overheating or burning the sealant will produce fumes that may 

cause polymer fume fever. Avoid contamination of cigarettes or 

tobacco. Consult MSDS VEN 0058 for further information.
CHEMTREC 24-hour emergency telephone:  

(800) 424-9300
Non-emergency health and safety information:  

(800) 545-6258

.

WARNING:

CAUTION:

KIT CONTENTS

Item Qty  Description

End seal assembly

Cable lubricant

End seal label

Cable tie

Boot

Strain

relief

Cap

Leash

Stand

D

B

C

A

APPROVALS

CLI, ZN1, AEx e II T* 

(1)

Ex e II T*

Hazardous Locations

(1)

 

Except VPL

*  For system Temperature Code, see heating cable or design documentation

.

(2)

 

Except KTV-CT

Class I, Div. 2, Groups A, B, C, D

Class II, Div. 2, Groups E, F, G

Class III

E-100-A is IECEx certified for use with:

BTV-CR/BTV-CT: 

IECEx BAS 06.0043X

QTVR-CT: 

IECEx BAS 06.0045X

XTV-CT: 

IECEx BAS 06.0044X

KTV-CT: 

IECEx BAS 06.0046X

VPL-CT: 

IECEx BAS 06.0048X

– WS

Ex e IIC T* Gb 

(2)

IECEx

Summary of Contents for Raychem E-100-A

Page 1: ... must be used Arcing may not be stopped by conventional circuit breakers Component approvals and performance are based on the use of Pentair Industrial Heat Tracing Solutions specified parts only Do not use substitute parts or vinyl electrical tape The black heating cable core and fibers are conductive and can short They must be properly insulated and kept dry Keep components and heating cable end...

Page 2: ...ional If stand is to be installed on bottom side of pipe knock out drain hole prior to inserting cable Push 12 in 30 cm of heating cable through stand Use cable lubricant if needed Square off cable end with 90 cut Do not attach stand to pipe until step 8 Clear jacket Inner jacket Braid Outer jacket Heating element Insulated bus wire Bus wire connection VPL CT Inner jacket Braid Outer jacket Spacer...

Page 3: ...er jacket around and down as shown Bend heating cable to break jacket at the score then peel off jacket Un wind heating element cut and remove as shown Lightly score and remove clear jacket Cut one bus wire Lightly score outer jacket around and down as shown Bend heating cable to break jacket at the score then peel off jacket Remove all exposed braid Go to Step 5 Go to Step 5 3 6 INDUSTRIAL HEAT T...

Page 4: ... the slot on the cap and the slot on the stand align Fasten end seal to pipe with strap Do not pinch heating cable Install cable tie Loop and tape extra heating cable to pipe Apply insulation and cladding Weather seal the stand entry Fasten end seal label to insulation Leave these installation instructions with the user for future reference Push boot onto the end of the heating cable until it bott...

Page 5: ...on and Maintenance Manual H57274 for test procedures Install cap tighten until the slot on the cap and the slot on the stand align Install new cable tie WARNING Shock Hazard Conductors will be exposed Re entry should only be performed by qualified personnel Follow standard electrical lockout procedures before opening end seal CAUTION Health Hazard Wash hands after contact with sealant Consult mate...

Page 6: ...com ASIA PACIFIC Tel 86 21 2412 1688 Fax 86 21 5426 2937 cn thermal info pentair com LATIN AMERICA Tel 1 713 868 4800 Fax 1 713 868 2333 thermal info pentair com Pentair BTV QTVR XTV KTV and VPL are owned by Pentair or its global affiliates All other trademarks are the property of their respective owners Pentair reserves the right to change specifications without prior notice 6 6 INDUSTRIAL HEAT T...

Page 7: ...odecontrafuga decorrenteàterra Arcosvoltaicosnãopodemserinterrompidospormeio dedisjuntoresconvencionais Asaprovaçõeseodesempenhodecomponentessãobaseadosnouso exclusivodepeçasespecificadaspelaPentairIndustrialHeatTracing Solutions Nãousepeçasdereposiçãoalternativasoufitaisolantede vinil Onúcleoeasfibrasdocaboaquecedorpretosãocondutivosepodem entraremcurto Devemserisoladosadequadamenteesermantidos s...

Page 8: ... o suporte for instalado no lado de baixo do tubo bata no furo de drenagem antes de inserir o cabo Empurre o cabo aquecedor 30 cm 12 pol através do suporte Use lubrificante de cabo se necessário Dê uma forma retangular na extremidade do cabo com um corte de 90 Não fixe o suporte no tubo até o passo 8 Capa transparente Capa interna Blindagem Capa externa Elemento de aquecimento Fio condutor isolado...

Page 9: ...dinalmente como mostrado Dobre o cabo aquecedor para quebrar a capa no corte e em seguida retire a Desenrole o elemento de aquecimento corte e retire como mostrado Corte ligeiramente e retire a capa transparente Corte um fio do barramento Corte ligeiramente ao redor da capa externa e longitudinalmente como mostrado Dobre o cabo aquecedor para quebrar a capa no corte e em seguida retire a Retire to...

Page 10: ...nhura na tampa e a ranhura no suporte se alinhem Aperte o terminal final no tubo com a faixa Não aperte o cabo aquecedor Instale a abraçadeira Faça um laço e fixe o cabo aquecedor no tubo com fita adesiva Aplique o isolamento e o revestimento Vede hermeticamente a entrada do suporte Aperte a etiqueta do terminal final no isolamento Deixe estas instruções de instalação com o usuário para consulta f...

Page 11: ...Elétrico Industrial H57274 para obter os procedimentos de teste Instale a tampa aperte até que a ranhura na tampa e a ranhura no suporte se alinhem Instale a nova abraçadeira AVISO Perigo de choque elétrico Os condutores serão expostos A reintrodução só deve ser executada por pessoal qualificado Siga os procedimentos de desligamento elétrico padrão antes de abrir o terminal final CUIDADO Risco par...

Page 12: ...CÍFICO Tel 86 21 2412 1688 Fax 86 21 5426 2937 cn thermal info pentair com AMÉRICA LATINA Tel 1 713 868 4800 Fax 1 713 868 2333 thermal info pentair com Pentair BTV QTVR XTV KTV e VPL são propriedade da Pentair ou de suas afiliadas globais Todas las demás marcas comerciales son de propiedad de sus respectivos dueños A Pentair reserva seo direito de mudar as especificações sem aviso prévio 12 12 IN...

Page 13: ...scomponentessebasanenel usoexclusivodepiezasespecificadasporPentairIndustrialHeatTracing Solutions Noutiliceotraspiezasalternativasnicintadevinilopara electricidad El núcleo y las fibras del cable calefactor negro son conductores y pueden provocar cortocircuito Deben aislarse de manera adecuada y mantenerse secos Mantenga secos los componentes y extremos del cable calefactor antes y durante la ins...

Page 14: ... va a instalar el soporte en la parte inferior del conducto abra el orificio de drenaje antes de introducir el cable Empuje 30 cm 12 pulg de cable calefactor a través del soporte Si es necesario utilice lubricante para cables Remate el extremo del cable con un corte de 90 No fije el soporte al conducto hasta llegar al paso 8 Funda transparente Funda interior Malla Funda exterior Resistencia Cable ...

Page 15: ...o largo como se indica Doble el cable calefactor para partir la funda por el corte y retire la funda Desenrolle la resistencia córtela y retírela como se indica Corte ligeramente la funda transparente y retírela Corte un cable de bus Corte ligeramente la funda exterior alrededor y a lo largo como se indica Doble el cable calefactor para partir la funda por el corte y retire la funda Retire toda la...

Page 16: ...hasta alinear las ranuras de la tapa y del soporte Ajuste el sello final al tubería con una abrazadera No aprisione el cable calefactor Instale la abrazadera del cable Enrosque el cable calefactor sobrante en el conducto y fíjelo con cinta Aplique el aislamiento y el revestimiento Proteja el acceso al soporte contra inclemencias climáticas Fije la etiqueta del sello final al aislamiento Deje al us...

Page 17: ...s de calor Industrial Heat Tracing Installation and Maintenance Manual H57274 para informarse sobre los procedimientos de prueba Instale la tapa apriete hasta alinear las ranuras de la tapa y del soporte Instale la nueva abrazadera del cable ADVERTENCIA Riesgo de descarga eléctrica Los conductores quedarán expuestos El acceso sólo debe realizarlo personal calificado Siga los procedimientos habitua...

Page 18: ...el 86 21 2412 1688 Fax 86 21 5426 2937 cn thermal info pentair com AMÉRICA LATINA Tel 1 713 868 4800 Fax 1 713 868 2333 thermal info pentair com Pentair BTV QTVR XTV KTV y VPL son propiedad de Pentair o de sus empresas filiales internacionales Todas las demás marcas comerciales son propiedad de sus respectivos dueños Pentair se reserva el derecho de cambiar las especificaciones sin aviso previo 18...

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