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THERMAL MANAGEMENT SOLUTIONS

EN-RaychemWinterGardH900-IM-H53665      01/13

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4. Install heating cable end seals, splices, tees, and power connection.

• Install all end seals, splices, tees, and power connection prior to 

plugging in.

• Follow the H900 kit installation instructions beginning on page 9.
• Use only weatherproof junction boxes approved for wet locations 

when installing WinterGard H612 and H622 heating cable with the 

H900 Power Connection Kit for roof and gutter applications.

5. Mark the installation.

A label indicating the presence of electric de-icing and snow-

melting equipment on the premises is included with this unit. The 

label must be posted at the electrical outlet cover. The label must 

be clearly visible.

6. check the installation.

• Prior to powering, check to be sure the heating cable is free of 

mechanical damage (cuts, clamps, etc.).

• Visually check all power connections, end seals, splices, and tees 

for proper installation.

• Using a megohmmeter, test each circuit according to the 

instructions in the “Heating cable testing and maintenance” 

section below.

HEATING cAbLE TESTING AND MAINTENANcE

Make sure that gutter and downspouts are free of leaves and other 

debris prior to the winter season.

Pentair Thermal Management recommends that the insulation 

resistance between the bus wires and the heating cable grounding 

braid or metal pipe should be checked during installation using a 

2500-Vdc megohmmeter. Minimum reading should be 1000 megohms, 

regardless of circuit length.

Record the original values for each circuit. Take additional readings 

during regularly scheduled maintenance and compare to the original 

value. If the readings fall below 1000 megohms, inspect heating cables 

and insulation for signs of damage.

If physical damage is found, the entire damaged section must be 

removed and a new section of heating cable spliced in using only 

approved WinterGard H910 splice kits. Do not repair the damaged 

heating cable section.

If physical damage cannot be found, the complete circuit should be 

removed and replaced with new WinterGard heating cable.

  WARNING: Shock and Fire Hazard. Damaged heating cable or 

components can cause electrical shock, arcing, and fire. Do 

not attempt to energize damaged cable or components. 

Replace them immediately using a new length of heating cable 

and the appropriate WinterGard accessories.

ELEcTRIcAL pROTEcTION

voltage rating
H612 

110–120 Vac

H622 

208–240 Vac

Ground fault protection: 

Pentair Thermal Management and national electrical codes require 

ground-fault equipment protection on each heating cable branch 

circuit. To reduce the risk of fire caused by damage or improper 

installation, circuit breakers such as Square D QO-EPD and QOB-

EDPD or equivalent, with a 30-mA trip level, should be used. 

Alternative designs providing comparable levels of ground-fault 

protection may also be acceptable. For technical assistance, call 

Pentair Thermal Management at (800) 545-6258.

Table 6.  Maximum heating cable circuit length for roof and 

gutter de-icing, downspouts and refrigeration 

condensate drains

circuit 

breaker  

rating (A)

Maximum heater length 

(ft) per circuit at start-up 

temperature

Heating cable type

0°F

32°F

WinterGard Wet 120 v H612 in 

downspout and refrigeration 

condensate drains

15

100

125

20

125

165

30

150

200

WinterGard Wet 240 v 

H622 in downspout and  

refrigeration condensate drains

15

200

250

20

250

320

30

305

400

Note: Maximum circuit lengths are based on start-up load. Steady-state amps 

per foot is dependent upon heating cable temperature.

Table 7.  product data—WinterGard Wet H612 and H622 for roof and gutter de-icing only

H612

H622

Service voltage (V)

120

240

Thermal output at 32°F (W/ft) (in ice and snow)

8

8

Weight per 100 ft (lb)

9

9

Minimum installation temp. (°F)

0

0

Maximum exposure temp. (°F)

150

150

Exposure to chemicals

None

None

Environment

Use only in ordinary (nonhazardous) areas.

Use only in ordinary (nonhazardous) areas.

Summary of Contents for Raychem H900

Page 1: ...ng cable branch circuit Arcing may not be stopped by conventional circuit protection Component approvals and performance are based on the use of specified parts only Do not substitute parts or use vinyl electrical tape The black heating cable core is conductive and can short It must be properly insulated and kept dry Keep components and heating cable ends dry before and during installation Damaged...

Page 2: ...iple trace the pipe using three straight traces at the 11 o clock or 1 o clock position and at the 4 o clock and 8 o clock positions Example 1 Pipe size 1 in Lowest air temp 0 F Insulation thickness 1 2 in Metal pipe WinterGard H311 Plastic pipe WinterGard Plus H611 H621 WinterGard Wet H612 H622 Example 2 Pipe size 2 1 2 in Lowest air temp 20 F Insulation thickness 1 2 in Metal pipe 1 3 WinterGard...

Page 3: ...ating cable can be cut to length without affecting its heat output per foot Protect the heating cable ends from moisture or mechanical damage if they will be left exposed before connection 3 Position and attach heating cable to pipe Be sure all piping to be traced is dry Install heating cable using straight tracing spiraling or multiple tracing according to the Heating cable selection and design s...

Page 4: ...t should be removed and replaced with new WinterGard heating cable WARNING Shock and Fire Hazard Damaged heating cable or components can cause electrical shock arcing and fire Do not attempt to energize damaged cable or components Replace them immediately using a new length of heating cable and the appropriate WinterGard accessories Electrical Protection Voltage rating H311 H611 and H612 110 120 V...

Page 5: ...tant cable tie connect the bottom of each loop to the cable running in the gutter to ensure a drainage channel off the roof and into the gutter and downspout The cable running in the gutter should remain against the bottom of the gutter Extend the top of each heating cable loop beyond where the wall joins the roof Pentair Thermal Management recommends 2 foot clip spacing along the roof edge See th...

Page 6: ... using only approved WinterGard H910 splice kits Do not repair the damaged heating cable section If physical damage cannot be found the complete circuit should be removed and replaced with new WinterGard heating cable WARNING Shock and Fire Hazard Damaged heating cable or components can cause electrical shock arcing and fire Do not attempt to energize damaged cable or components Replace them immed...

Page 7: ...r connection Note De icing and snow melting equipment label must be placed on junction box cover H913 H914 Roof clip H900 Power connection Note De icing and snow melting equipment label must be placed on junction box cove r End seal included in H900 and H910 kits Drip loops Roof without gutters or downspouts Roof with gutters and downspouts Note In all locations route and secure cable to avoid pos...

Page 8: ...outer jacket Cables with no outer jacket look slightly different from those illustrated Open sealing fitting and discard black grommet Slide parts onto cable as shown Push braid back to loosen slightly Gently spread apart braid as shown Bend heating cable and work it through the opening in the braid Lightly score completely around and then down outer jacket Bend heating cable to break jacket at sc...

Page 9: ...mediately pinch with pliers between wires while tube is still hot Hold for 10 seconds to ensure seal Trim braid Crimp ring terminal onto braid Discard black grommet supplied with sealing fitting Slide parts onto heating cable as shown Score between bus wires at base jacket Bend core to break free at base jacket Peel core and any remaining material from bus wires Slip green yellow tube over braid a...

Page 10: ...ed wires Apply Electric De icing label to junction box cover Note For WinterGard Wet cables follow instructions provided with junction box to seal against water if used in wet locations Insert heating cable and tighten fitting as shown Make connections as shown The wire nuts included are not intended for use with aluminum feed wires Note For junction box with clearance hole use lock nut Insert sea...

Page 11: ...avel and remove exposed braid Firmly push end seal onto the cable at least 1 1 2 inches Some gel may ooze out Do not twist or try to remove the end seal during or after insertion Do not reuse an end seal Firmly push end seal onto the cable at least 1 1 2 inches Some gel may ooze out Do not twist or try to remove the end seal during or after insertion Do not reuse an end seal Cleanly cut off the en...

Page 12: ...s of any kind whatsoever whether direct indirect incidental or consequential Notwithstanding the foregoing Pentair Thermal Management shall have no liability whatsoever unless a Buyer promptly notifies Pentair Thermal Management in writing after discovery of an alleged nonconformity and includes a detailed explanation of the alleged nonconformity b Buyer promptly returns the goods to Pentair Therm...

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