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JBS-100-ECP-A

Combination power ConneCtion box and digital eleCtroniC Controller
installation instruCtions

IndustrIal Heat tracIng  sOlutIOns

EN-RaychemJBS100ECPA-IM-H57463     05/16

JBS-100-ECP-A 

with

Pyrotenax MI heating cable

using required MI cable 

grounding kit

JBS-100-ECP-A

 with

Raychem heating cable

Actua

l

Setpo

int

Temp

eratu

re

JBS-1

00-EC

P-A

Powe

r con

nectio

n box

 and d

igital 

electr

onic c

ontro

ller

Type 4

X

Input:

  

100-2

77 Va

c, 50

/60 H

z, 30 A

Outpu

t:  

100-2

77 Vac,

 30 A

Maxim

um A

mbie

nt:  

140˚F 

(60˚C

)

For m

ainta

ining

 tem

peratu

res u

p to 4

25˚F

 (220

˚C) 

in no

nhaza

rdous 

locati

ons.

Use

 supp

ly wir

es su

itable

 for a

t least 

221˚F

 (105

˚C).

Use 

only w

ith cer

tified

 Ray

chem

 BTV, 

QTVR,

 XL-T

rac

e, XT

V and

 VPL 

heatin

g cab

les 

and Raych

em ty

pe A &

 D M

I heat

ing ca

bles 

in 

nonh

azard

ous lo

cati

on. 

© 200

4-201

4 Pen

tair T

herm

al M

anage

ment 

LLC

WW

W.PE

NTAIR

THER

MAL.C

OM

PN P

00000

0173

     H

5749

6     0

5/14

Actua

l

Setpo

int

Temp

eratu

re

JBS-1

00-EC

P-A

Powe

r con

nectio

n box

 and d

igital 

electr

onic c

ontro

ller

Type 4

X

Input:

  

100-2

77 Vac,

 50/6

0 Hz, 

30 A

Outpu

t:  

100-2

77 Vac,

 30 A

Maxim

um A

mbie

nt:  

140˚F 

(60˚C

)

For m

ainta

ining

 tem

pera

tures 

up to

 425˚F

 (220

˚C)

 

in no

nhaza

rdous

 loca

tions

.

Use su

pply 

wires

 suita

ble fo

r at le

ast 2

21˚F

 (105

˚C).

Use 

only w

ith certi

fied Ray

chem

 BTV, 

QTVR,

 XL-T

race

, XT

V and

 VPL

 

heatin

g cab

les an

d Raych

em typ

e A &

 D M

I heat

ing cab

les in

 

nonh

azard

ous lo

cati

on. 

© 20

04-201

4 Pen

tair T

herm

al Ma

nagem

ent L

LC

WW

W.PE

NTAI

RTHE

RMA

L.CO

M

PN P0

0000

0173

     H

5749

6     05

/14

descrIptIOn

The Raychem JBS-100-ECP-A is an electric heat-tracing power 

connection / electronic controller combination housed in a NEMA 4X 

rated enclosure. It is designed for use only with Raychem BTV-CR, 

XL-Trace, BTV-CT, QTVR-CT, XTV-CT, VPL-CT, KTV-CT, and Pyrotenax 

MI heating cables in nonhazardous locations.
These kits may be installed at temperatures as low as −40°F (−40°C). 

For easier installation store above freezing until just before installation.
The controller can be programmed to maintain temperatures of 425°F 

(220°C). It operates at voltages from 100 to 277 Vac and can switch 

current up to 30 Amps.
For technical support call Pentair Industrial Heat Tracing Solutions at  

(800) 545-6258.

tOOls requIred

•  Wire cutters 

•  Pliers or adjustable wrench

•  Utility knife 

•  Large slotted screwdriver

•  Needle nose pliers 

•  Small slotted screwdriver

•  Wire stripper (for VPL-CT)

addItIOnal MaterIals requIred

•  Pipe strap

•  GT-66 or GS-54 fiberglass tape

•  MI cable grounding kit (for MI cable installations)  

Catalog No: MI-GROUND-KIT

•  AT-180 aluminum tape

•  Small pipe adapter (for 1 in (25 mm) and smaller pipes)  

Catalog No: JBS-SPA

This component is an electrical device that must be installed 

correctly to ensure proper operation and to prevent shock or fire. 

Read these important warnings and carefully follow all of the 

installation instructions.
•  To minimize the danger of fire from sustained electrical arcing 

if the heating cable is damaged or improperly installed, and to 

comply with the requirements of Pentair Industrial Heat Tracing 

Solutions, agency  certifications, and the National Electrical 

Code, ground-fault equipment protection must be used. Arcing 

may not be stopped by conventional circuit breakers.

•  Component approvals and performance are based on the use of 

Pentair Industrial Heat Tracing Solutions-specified parts only. 

Do not use substitute parts or vinyl electrical tape.

•  The black heating cable core and fibers are  conductive and can 

short. They must be properly insulated and kept dry.

•  Damaged bus wires can overheat or short. Do not break bus wire 

strands when scoring the jacket or core.

•  Keep components and heating cable ends dry before and during 

installation.

•  Use only fire resistant insulation materials, such as fiberglass 

wrap or flame-retardant foam.

HealtH Hazard: Prolonged or repeated contact with the 

sealant in the core sealer may cause skin irritation. Wash hands 

thoroughly. Overheating or burning the sealant will produce 

fumes that may cause polymer fume fever. Avoid contamination 

of cigarettes or  tobacco. Consult MSDS VEN 0058 for further 

 information.
CHEMTREC 24-hour emergency telephone:  

(800) 424-9300
Non-emergency health and safety information:  

(800) 545-6258

.

WARNING:

CAUTION:

KIt cOntents

Item qty  description

A 1 Lid

Wire cover

Box with electronics

Green/yellow tube

Core sealer (for use with Raychem heating cables only)

Battery connector 

Stand with RTD

Cable lubricant (for use with Raychem heating cables only)

Cable tie 

MI cable grounding kit (ordered separately; P000000279)

Plug (for use with MI cable installations only)

apprOvals

Nonhazardous locations

A

G

F

H
I

B

C

D

E

K

J

Actua

l

Setpo

int

Temp

eratu

re

JBS-1

00-EC

P-A

Powe

r con

nectio

n box

 and d

igital 

electr

onic c

ontro

ller

Type 4X

Input:  

100-277 V

ac, 50/60 Hz, 30 A

Outpu

t:  

100-277 V

ac, 30 A

Maxim

um

 Amb

ient:  

140˚F (6

0˚C)

For m

aintaining tem

peratures up to 425˚F (220˚C) 

in nonhazardous locations.

Use sup

ply 

wires suitable for at least 

221˚

F (105˚C).

Use only w

ith certified Raychem

 BTV

, QTVR, X

L-T

race, X

TV and V

PL 

heating cables and Raychem

 type A

 & D M

I he

atin

g cab

les in 

nonhazardous location. 

© 20

04-20

14 Pe

ntair Th

erma

l Man

agem

ent L

LC

WW

W.PE

NTAIR

THERM

AL.

COM

PN 

P00000

0173

     H

574

96 

    05/

14

Ho

ld 3

 Seco

nds

WARNING

Shock Hazar

d

ALARMS

 / ERRORS:

rtd E

rr 

=  Short

ed or Ope

n S

ensor

Hi Alr 

=  High 

Alarm

Lo 

Alr 

=  Lo

w Alarm

Do not 

rem

ove 

cover wh

ile ener

gized

Ne 

pas 

enl

ever 

le couv

ert t

ant 

que l

régu

lateur 

est sous

 tens

ion

TEM

PER

ATU

RE

Nex

t

MEN

U

Batte

ry 

Conn

ectio

n

Up

Dow

n

ACTU

AL

SETPOINT

SET

TING

S:

1 - *F or *C

2 - S

et P

oint

3 - D

ead Band

4 - High Alarm

5 - Lo

w Alarm

JBS-100-EC-A

Digit

al Thermos

tat

Summary of Contents for Raychem JBS-100-ECP-A

Page 1: ...ow all of the installation instructions To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged or improperly installed and to comply with the requirements of Pentair Industrial Heat Tracing Solutions agency certifications and the National Electrical Code ground fault equipment protection must be used Arcing may not be stopped by conventional circuit breaker...

Page 2: ...If stand is to be installed on bottom side of pipe knock out drain hole prior to inserting cable With label on stand facing desired direction of box opening push 18 in 45 cm of heating cable through stand Use cable lubricant if needed Square off cable end with 90 cut Do not attach stand to pipe until step 12 Clear jacket Inner jacket Braid Outer jacket Heating element Insulated bus wire Bus wire c...

Page 3: ... create a pucker At pucker use a screw driver to open braid Bend heating cable and work it through opening in braid Lightly score inner jacket around and down as shown Peel off inner jacket Notch core Peel bus wire from core Score core between bus wires at inner jacket Bend and snap core Peel core from bus wire Remove any remaining core material from bus wires Pull braid tight to make pigtail Go t...

Page 4: ... braid tight to make pigtail Push braid back and bunch as tight as possible Lightly score inner jacket around and down as shown Peel off inner jacket Unwind heating element cut and remove as shown Lightly score clear jacket around and down as shown Bend heating cable to break jacket at the score then peel off jacket Push braid forward Use a screwdriver to open braid as shown Bend heating cable and...

Page 5: ...tep 6 Note Extra force may be required for larger cables or at lower temperatures Slip the green yellow tube onto the braid Heat shrinking is not required Trim bus wires and braid If needed re twist and straighten bus wires then insert into the guide tubes as shown Remove the guide tubes and dispose of them in a plastic bag Pull heating cable back into stand so 1 in 25 mm is exposed as shown Use c...

Page 6: ...ing cable Loop and tape extra heating cable to pipe Screw box onto stand until it stops Do not overtighten Insert cable tie through slots on stand and box and tighten firmly to prevent box rotation Loosen locknut Lift box and rotate Make sure tab on threaded piece fits into one of the four notches in box Tighten locknut Connecting Heating Cable Insert the two heating cable wires into the terminal ...

Page 7: ...erminal block marked RTD Input Match the colors Reds to R White to W and tighten terminals Confirm connection by pulling on the wires Install conduit and fittings as shown To minimize loosening due to pipe vibration use flexible conduit Pull in power and ground wires strip off 1 2 in 13 mm of insulation and terminate Finished wiring diagram Connecting Alarm The controller has a form C contact for ...

Page 8: ... C Us e on ly wit h cer tifi ed Ra ych em BT V QT VR XL Tr ace XT V and VP L heating cab les and Ra ych em typ e A D MI heating cab les in no nh aza rdo us loc ation 2004 201 4 Pent air Ther mal Man agem ent LLC WW W P ENT AIRT HER MAL COM PN P00 0000 173 H57 496 05 1 4 21 Install wire cover Program the controller See the section Programming the Controller that follows Install lid Apply insulation...

Page 9: ...e location of the stand so that the excess cold lead can be coiled before entering the box Design A Heating cable length Cold lead length Heating cable length Cold lead length Design D Design A for single conductor cables only 61 series Design D for dual conductor cables only 32 62 series For Pyrotenax MI Heating Cables Note To ensure the MI heating cable is properly grounded all MI cables must be...

Page 10: ...ch 4 Screw box onto stand until it stops Do not overtighten Insert cable tie through slots on stand and box and tighten firmly to prevent box rotation Loosen locknut Lift box and rotate Make sure tab on threaded piece fits into one of the four notches in box Tighten locknut Remove 1 2 in 13 mm plug and 1 2 in lock nut from side of enclosure Optional To change direction of box opening Industrial He...

Page 11: ...Alarm Relay Form C 2 A at 277 Vac 2 A at 48 Vdc Normally energized changes state upon an alarm Install conduit and fittings as shown To minimize loosening due to pipe vibration use flexible conduit Pull in power and ground wires strip off 1 2 in 13 mm of insulation and terminate 11 14 Earth Line Neutral Line Power Terminal Block To Heating Cable MI heating cable Grounding strap RTD Input R R W Red...

Page 12: ... wires suita ble for at lea st 22 1 F 10 5 C Us e on ly wit h cer tifi ed Ra ych em BT V QT VR XL Tr ace XT V and VP L heating cab les and Ra ych em typ e A D MI heating cab les in no nh aza rdo us loc ation 2004 201 4 Pent air Ther mal Man agem ent LLC WW W P ENT AIRT HER MAL COM PN P00 0000 173 H57 496 05 1 4 12 13 Finished wiring diagram Install wire cover Program the controller See the section...

Page 13: ...r Hi Alr High Alarm Lo Alr Low Alarm Do not remove cover while energized Ne pas enlever le couvert tant que le régulateur est sous tension TEMPERATURE Next MENU Battery Connection Up Down ACTUAL SETPOINT SETTINGS 1 F or C 2 Set Point 3 Dead Band 4 High Alarm 5 Low Alarm JBS 100 EC A Digital Thermostat 1B Powering Controller via Battery Connect 9 VDC battery not provided to the supplied battery con...

Page 14: ...the maintain set point plus the deadband plus 5 F 3 C 2 The maximum low temperature alarm set point must always be smaller than the maintain set point minus the deadband Display Code Parameter Default Min Max 1 Units F or C F 2 Maintain set point 40 F 32 F 0 C 425 F 218 C 3 Deadband 5 F 2 F 2 C 10 F 10 C 4 High Alarm 1 Off 38 F 3 C 482 F 250 C 5 Low Alarm 2 Off 20 F 6 C 420 F 216 C Alarm Error Cod...

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