Pentair Schroff AdvancedTCA 11596-100, Service Manual

Page 1: ...AdvancedTCA Shelf 14 slot Service Manual Product Numbers 11596 100 11596 101 11596 102 11596 103 Revision R1 1 July 23 2008 Doc No 63972 171...

Page 2: ...o EN ISO 9001 2000 The company cannot accept any liability for errors or misprints The company reserves the right to amendments of technical specifications due to further development and improvement o...

Page 3: ...dditional Rear Fixing Points 15 3 5 Shelf Ground Connection 16 3 5 1 Specification for the Shelf Ground connection cable 16 3 6 Shelf Power Connection 17 3 7 Specification for the power connection cab...

Page 4: ...ww a tca com www schroff biz II R1 1 July 23 2008 4 7 Shelf Alarm Panel SAP Replacement 31 4 8 Chassis Data Module CDM Replacement 31 4 9 Shelf Manager Replacement 33 4 10 ShMM 500 Replacement 34 4 11...

Page 5: ...ll this equipment only in compliance with local and national electrical codes For additional information about this equipment see the PICMG 3 0 Specification www picmg com or the User s Manual Hazardo...

Page 6: ...is a 13U 14 Slot Shelf and designed according to AdvancedTCA standards Product Number 11596 100 Dual Star Backplane bused IPMB Product Number 11596 101 Dual Star Backplane radial IPMB Product Number 1...

Page 7: ...ted at the lower front and rear side of the Shelf Figure 1 ESD Wrist Strap Terminals Danger of electrostatic discharge Static electricity can harm delicate components inside the Shelf You must wear an...

Page 8: ...taining subrack Backplane boards cooling devices PEMs same as Shelf ECN Engineering Change Notice ESD Electrostatic Discharge ETSI European Telecommunications Standards Institute FRU Field Replaceable...

Page 9: ...2008 2 Shelf Overview Figure 2 Shelf Front View 12706961 1 Shelf Alarm Display SAD 6 Shelf Alarm Panel SAP 2 ATCA 14 Slot Backplane 7 Front Cable Tray 3 Front Card Cage 8 Removable Mounting Bracket 4...

Page 10: ...om www schroff biz 6 R1 1 July 23 2008 Figure 3 Shelf Rear View 12706887 11 Fan Tray 2 16 Fan Tray 0 12 Rear Card Cage 17 Rear Cable Tray 13 ESD Wrist Strap Terminal 18 Shelf Ground Terminal M6 studs...

Page 11: ...Slot AdvancedTCA Shelf Shelf Overview 11596 100 101 102 103 www a tca com www schroff biz 7 R1 1 July 23 2008 Figure 4 Shelf mechanical dimensions front view All dimensions are in millimeters mm 12706...

Page 12: ...Slot AdvancedTCA Shelf Shelf Overview 11596 100 101 102 103 www a tca com www schroff biz 8 R1 1 July 23 2008 Figure 5 Shelf mechanical dimensions side view All dimensions are in millimeters mm 127069...

Page 13: ...Power Input voltage nominal 48 60 VDC Input voltage range 40 5 VDC 72 VDC Input Power 25 A per power feed total 4 4 power feeds Overcurrent Protection 30 A Fuses on PEM Cooling Capacity Front Boards 2...

Page 14: ...per Airflow Install the system in an open rack whenever possible If installation in an enclosed rack is unavoidable ensure that the rack has adequate ventilation Maintain ambient airflow to ensure nor...

Page 15: ...he packaging material in case the Shelf must be returned If the packaging is damaged and possible Shelf damage is present report to the shipper and analyze the damage Caution When opening the shipping...

Page 16: ...d weight of the Shelf at least two persons are needed to accomplish this task We recommend to use a mechanical lift or remove all hot swappable equipment for weight reduction Warning Do NOT stack the...

Page 17: ...ilizers that came with your equipment rack before mounting or servicing the system in the rack Load the rack from the bottom to the top with the heaviest system at the bottom avoid uneven mechanical l...

Page 18: ...ble Mounting Brackets You can swap the mounting brackets 1 from position A to B Mounting brackets swap 1 Unscrew the locking screws 2 2 Push the mounting bracket downwards to disengage the locking 3 T...

Page 19: ...Fixing Points The Shelf provides two additional rear fixing points These points can be used to enhance the shock and vibration stability Figure 8 Rear Mounting Brackets Figure 9 Rear Fixing Points Be...

Page 20: ...on cable Required wire size AWG6 Required terminals Use only double lug terminals with 45 angle tongue Example for terminal PANDUIT part no LCD6 14AH L or Thomas Betts part no 54205UF See catalogs at...

Page 21: ...utside the specified voltage range for that Shelf Warning Ensure that the Shelf is grounded Ensure that the Shelf Ground terminals are connected to Protective Earth PE of the building Warning Although...

Page 22: ...onnect the power cables to the power terminal as shown in Fig 9 Torque for Bolts 8 32 UNC 1 4 Nm 12 5 in lb Note Verify the correct polarity of the 48 VDC and the RTN cables 4 Fix the cables with cabl...

Page 23: ...Shelf Alarm Display the Shelf Manager the Fan Trays an the PEMs turn on the fans are spinning with full speed 2 The LEDs on the Shelf Alarm Display with exception of the Fan Tray status LEDs turn off...

Page 24: ...on The ATCA Backplane provides a mechanism to connect Logic Ground GND and Shelf Ground Shelf_GND You can connect isolate Logic Ground by swapping two screws from position A to position B Screws at po...

Page 25: ...s the CLI through Telnet SSH or the Shelf Managers serial port on the SAP With the CLI users can access information about the current system status including sensor values threshold settings etc Users...

Page 26: ...Shelf Managers firmware version clia version Info To get a complete list of all information just type in version List all IPM Controllers in a Shelf clia ipmc List all boards in the Shelf clia board L...

Page 27: ...the Alarm LEDs are solid 4 2 4 Alarm Reset Hardware Reset Two relay inputs at the DB15 connector are used to reset the Minor and Major alarm state The reset inputs accept timed pulse inputs for clear...

Page 28: ...ation Air Filter Replacement 1 Pull out the filter tray 3 by pulling the handles 2 No additional screw needs to be loosened 2 Replace the filter element 1 3 To re install push the air filter tray 3 in...

Page 29: ...cables When the system is powered on do NOT touch the power terminals Warning This Shelf is intended to be grounded Ensure that the Shelf Ground terminals are connected to Protective Earth PE of the b...

Page 30: ...tton 1 until Hot Swap LED 2 starts blinking 3 Wait until Hot Swap LED 2 is solid blue 4 Cut off the power supply to the PEM you want to remove 5 Remove Terminal Cover 5 6 Disconnect the power cables f...

Page 31: ...nal Now only the red Alarm LED 3 is illuminated until power is provided to the PEM 2 Tighten both fixing screws 7 Torque 0 67 Nm 6 in lb 3 Connect the power cables at the power terminal Torque Bolts 8...

Page 32: ...path All fuses have a rating of 30 A 80 V To replace a fuse you have to remove the resp PEM first See Chapter 4 4 Power Entry Module PEM Replacement for instructions Figure 17 PEM Fuses 12706877 1 30...

Page 33: ...e blue Hot Swap LED 2 starts blinking until the Fan Tray is fully functional Now only the green OK LED 4 is illuminated an Danger of electrostatic discharge Static electricity can harm delicate compon...

Page 34: ...Pull at both fixing screws 2 Install 1 Insert the guides 3 of the Shelf Alarm Display into the slots 4 of the Horizontal board 2 Insert the Shelf Alarm Display 3 Tighten both fixing screws 2 Torque 0...

Page 35: ...PEM B 12706962 Warning Before removing a PEM ensure that the Power Segments of the other PEM are fully functional Hazardous voltage Before working ensure that the power is removed from the power conne...

Page 36: ...agnetic screwdriver to prevent the fixing screw from falling into the Shelf 3 Push the CDM in direction of the arrow to release the locking mechanism in the CDM slot 4 Remove the CDM Install 1 Insert...

Page 37: ...it completely into the Shelf The lever 2 must be in position C 2 Close the lever 2 to position A and tighten the fixing screw 1 3 The Shelf Manager is booting now After aprox one Minute the green Sta...

Page 38: ...both locking springs 2 The ShMM 500 will snap into removable position A In this position you can safely pull out the ShMM 500 Insert Insert the ShMM 500 with an angle of aprox 33 in the slot Press th...

Page 39: ...rds Figure 24 Insertion of ATCA Boards Danger of electrostatic discharge Static electricity can harm delicate components inside the Shelf You must wear an ESD wrist strap before exchanging any part or...

Page 40: ...ot ATCA Shelf Full Mesh Backplane radial IPMB 21593 375 Shelf Manager ShMM ACB IV with bused IPMB 21593 376 Shelf Manager ShMM ACB IV with radial IPMB 21596 139 Replacement Fan Tray 21596 020 Replacem...

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Page 42: ...SCHROFF GMBH www schroff biz www a tca com Langenalberstr 96 100 Tel 49 0 7082 794 0 Fax 49 0 7082 794 200 D 75334 Straubenhardt...