Pentair Spectracool G28, Instruction Manual

Page 1: ... 2014 Pentair Equipment Protection 89101404 Rev F P N 89101400 SPECTRACOOL Air Conditioner G52 Model INSTRUCTION MANUAL ...

Page 2: ...DISPLAYING AND CHANGING PROGRAM VARIABLES 15 OPERATING PARAMETERS 15 ALARM PARAMETERS 15 DISPLAYING TEMPERATURE SENSOR 2 15 COMPRESSOR RESTART TIME DELAY 15 ALARM OUTPUT CONTACT 15 ALARM INPUT CONNECTION 16 ALARM CONDITION DISPLAY 16 AIR CONDITIONER UNIT COMMUNICATION FEATURES 16 USB COMMUNICATION 16 ETHERNET COMMUNICATION 16 USING THE PC INTERFACE TOOL 17 USB COMMUNICATION MODE 17 ETHERNET COMMUN...

Page 3: ...ENCLOSURE Refer to the nameplate for proper electrical current requirements and then wire the unit to a properly grounded power supply using copper conductors only Power supply wiring should be restrained after field installation to ensure no contact with internal fan Minimum circuit ampacity should be at least 125 of the amperage shown on the unit nameplate No other equipment should be connected ...

Page 4: ... drain tube continuously this can only mean that ambient air is entering the enclosure Be aware that frequent opening of the enclosure s door admits humid air that the air conditioner must then dehumidify STANDARD AND OPTIONAL COMPONENT OPERATION THERMOSTAT The G52 air conditioner uses our standard 10 1061 16 thermostat The thermostat setpoint equals the temperature that the air conditioner turns ...

Page 5: ...ns contactor and optional transformers 460V is only used to run the compressor 115V TO 10V OR 230V TO 10V TRANSFORMER OPTIONAL This transformer powers the thermal display only 115V TO 24V OR 230V TO 24V TRANSFORMER AND RELAY OPTIONAL The transformer and relay are used to operate the condenser blower and compressor by using a customer supplied remote mounted door switch This is not a safety door sw...

Page 6: ... 2014 Pentair Equipment Protection 89101404 6 G52 ALL OTHER GENERIC 1 PHASE SCHEMATIC ACTUAL UNIT OPTIONS MAY VARY G52 GENERIC 3 PHASE SCHEMATIC ACTUAL UNIT OPTIONS MAY VARY ...

Page 7: ... 2014 Pentair Equipment Protection 89101404 7 G521216GXXX GENERIC WIRE DIAGRAM ACTUAL UNIT OPTIONS MAY VARY 89081449 ...

Page 8: ... 2014 Pentair Equipment Protection 89101404 8 G52 ALL OTHER GENERIC 1 PHASE WIRE DIAGRAM ACTUAL UNIT OPTIONS MAY VARY 89081442 ...

Page 9: ... 2014 Pentair Equipment Protection 89101404 9 G52 GENERIC 3 PHASE WIRE DIAGRAM ACTUAL UNIT OPTIONS MAY VARY ...

Page 10: ...be in upright position during operation 5 Refer to the nameplate for electrical requirements Wire the unit to a properly grounded power supply For 3 phase units once power is applied verify that phase monitor light is illuminated which indicates correct electrical phasing Electrical circuit should be fused with slow blow or HACR circuit breaker 6 Some air conditioners require a remote mounted ther...

Page 11: ...7 21 237 21 66 3 1 21 25 81 76 7 7 5 66 2 72 2 5 1 678 127 33529 72 7 3 5 02817 1 6 7 6833 127 6 2 1 88016286 8000 12000 BTU HR G520846G05X G521246G05X WITH THERMOSTATS 1 5 86 80 180 1 7 7 5 1 5 029 3 1 1 2685 5 1 0 17 5 1 50 5 287 5 029 1 1 7 6 22 5 287 81 02817 1 2 6 22 1 7 50267 7 32 5 1 7 7 7 50267 7 237 21 237 21 66 3 1 21 25 81 76 7 7 5 66 2 72 2 5 1 678 127 33529 72 7 3 5 02817 1 6 7 6833 1...

Page 12: ...4 7 50 190 5 9 88 2 250 8 9 88 2 250 8 9 88 2 250 8 9 88 2 250 8 9 88 2 250 8 1 63 2 41 3 1 4 20 UNC 12 MOUNTING HOLES COOLING THERMOSTAT POWER INLET HEAT THERMOSTAT OPTIONAL ACCESS PANEL ONLY FOR UNITS WITH HEATER ACCESS HOLE TO 375 9 5 O D DRAIN STUB NOTE APPROVE TO TYPE 3R 4 12 1 MOUNTING GASKET SUPPLIED NOT SHOWN 2 89059444 12000 BTU HR G521246G15X WITH THERMOSTATS 1 5 86 80 180 1 7 7 5 1 5 02...

Page 13: ... 2014 Pentair Equipment Protection 89101404 13 88015593 89061033 SURFACE MOUNT SURFACE MOUNT 3 PHASE VOLTAGE 88017668 PARTIAL RECESS MOUNT Figure 1 Cutout Dimensions ...

Page 14: ...utilizing Modbus RTU ENERGIZING THE CONTROLLER The controller is wired and programmed at the factory to be energized when power is supplied to the air conditioner CONTROL STATUS INDICATION The display has numerous symbols that indicate if the controller is heating cooling alarming if the compressor is enabled and if the ambient fan is enabled The 3 alpha numeric characters further describe alarms ...

Page 15: ... 60 F Heating set point A05 7 F Heating differential Cooling turns on at r01 r02 and off at r01 Heating turns on at A04 and off at A04 A05 Functional only on units with heater option ALARM PARAMETERS Parameter Default Value Description P16 125 F High Temperature Alarm P19 40 F Low Temperature Alarm DISPLAYING TEMPERATURE SENSOR 2 Sensor number 2 the air outlet or condenser coil sensor can be viewe...

Page 16: ...F Compressor and Evaporator fan off for duration of alarm Relay Contacts Close AIR CONDITIONER UNIT COMMUNICATION FEATURES Air conditioner units equipped with communication capabilities provide SNMP EtherNet IP and Modbus TCP protocols through Ethernet and Modbus RTU protocol via USB Hoffman Cooling has a PC Interface Tool available for download that can utilize either mode to communicate with the...

Page 17: ...R UNIT VALUES To view Air Conditioner Unit values Select the ACU Values tab Select the Enable Comm button the PC Interface will now be communicating with unit To stop communication select the Disable Comm button CHANGING AIR CONDITIONER UNIT VALUES To change ACU Values Select the Settings tab Select the value to change Make the change to the value Select the Change Setting button Change can be ver...

Page 18: ...l now be communicating with unit To stop communication select the Disable Comm button CHANGING AIR CONDITIONER UNIT VALUES To change ACU Values Select the Settings tab Select the value to change Make the change to the value Select the Change Setting button Change can be verified in ACU Values tab VIEWING AND CHANGING ETHERNET INFORMATION To view and change Ethernet Information Select Ethernet Info...

Page 19: ... 12 YEL39 C5 6 YEL38 NA x 5 NA NA x 11 NA U2 INPUTS ALARM INPUT CONNECTION ID1 8 WHT63 MALFUNCTION NC SWITCH ID2 1 BLU88 NA ID3 na 9 BLU NA ID4 na 2 BLU NA ID5 na 10 BLU DIGITAL INPUT GROUND ID GND 3 BLU NA Y na 4 NA NA GND na 5 NA T1 EVAP IN THERMISTOR B1 13 RED T2 EVAP OUT THERMISTOR B2 12 RED T1 T2 GND GND 6 WHT NA B3 11 NA CONTROLLER POWER G 7 BLK40 CONTROLLER POWER G0 14 WHT41 U3 DATA POWER 1...

Page 20: ... 2014 Pentair Equipment Protection 89101404 20 SCHEMATIC AND WIRING DIAGRAM FOR REMOTE ACCESS CONTROL G52 1 PHASE GENERIC SCHEMATIC ACTUAL UNIT OPTIONS MAY VARY ...

Page 21: ... 2014 Pentair Equipment Protection 89101404 21 G52 GENERIC 3 PHASE SCHEMATIC ACTUAL UNIT OPTIONS MAY VARY ...

Page 22: ... 2014 Pentair Equipment Protection 89101404 22 G52 GENERIC WIRE DIAGRAM FOR REMOTE ACCESS CONTROL ACTUAL UNIT OPTIONS MAY VARY ...

Page 23: ... 2014 Pentair Equipment Protection 89101404 23 G52 GENERIC 3 PHASE WIRE DIAGRAM FOR REMOTE ACCESS CONTROL ACTUAL UNIT OPTIONS MAY VARY ...

Page 24: ... 2014 Pentair Equipment Protection 89101404 24 DIMENSIONAL DRAWINGS G52 GENERIC MODEL DRAWING WITH REMOTE ACCESS CONTROL ...

Page 25: ...th the mounting gasket attached as this could cause rips or tears in the gasket and risk losing the water tight seal 4 Allow unit to remain upright for a minimum of five 5 minutes before starting CAUTION Air conditioner must be in upright position during operation 5 Refer to the nameplate for electrical requirements Wire the unit to a properly grounded power supply For 3 phase units once power is ...

Page 26: ... the air conditioner s compressor will stop operating due to actuation of the thermal overload cut out switch located on the compressor housing As soon as the compressor temperature has dropped to within the switch s cut in setting the compressor will restart automatically However the above condition will continue to take place until the filter or coil has been cleaned It is recommended that power...

Page 27: ...special recommendations CAUTION REFRIGERANT LOSS Each air conditioner is thoroughly tested prior to leaving the factory to insure against refrigeration leaks Shipping damage or microscopic leaks not found with sensitive electronic refrigerant leak detection equipment during manufacture may require repair or recharging of the system This work should only be performed by qualified professionals gene...

Page 28: ... FUNCTIONAL DATA Unit Evaporator Air In F Amps A Condenser Delta F Evaporator Delta F G520816GXXX 65 70 6 7 7 6 9 22 12 24 70 75 6 9 7 8 9 23 12 24 75 80 7 0 8 0 9 24 13 26 80 85 7 1 8 4 10 24 13 28 G520826GXXX 65 70 3 0 3 8 9 22 12 24 70 75 3 0 3 8 9 23 12 24 75 80 3 1 3 9 9 24 13 26 80 85 3 1 4 0 10 24 13 28 G521216GXXX 65 70 8 5 10 0 18 32 20 33 70 75 9 0 10 5 18 32 22 35 75 80 9 3 11 0 18 32 2...

Page 29: ... 6800 7400 8200 Cooling Capacity at Max Conditions BTU Hr W 7300 8200 8800 9800 Maximum Ambient Temp 131 F 55 C Minimum Ambient Temp 40 F 40 C Enclosure Airflow 285 310 CFM 285 310 CFM External Airflow 650 700 CFM Condensate Management Hose discharge Optional powered C E Heating Data Capacity 2000W N A Electrical Data Rated Voltage 50 60 Hz 115V 230 208 230V 400 460V 3 phase Rated Frequency 50 60 ...

Page 30: ...r W 9900 10700 Cooling Capacity at Max Conditions BTU Hr W 12000 12500 11000 12000 Maximum Ambient Temp 131 F 55 C Minimum Ambient Temp 40 F 40 C Enclosure Airflow 287 305 CFM External Airflow 635 650 CFM Condensate Management Hose discharge Optional powered C E Heating Data Capacity 2000W N A Electrical Data Rated Voltage 50 60 Hz 115V 230 208 230V 400 460V 3 phase Rated Frequency 50 60 Hz Voltag...

Page 31: ...884 89096884 89096884 89096884 89096884 89096884 Filter Dryer 52 6028 06 52 6028 06 52 6028 06 52 6028 06 52 6028 06 52 6028 06 Head Pressure Control Switch option 89083016 89083016 89083016 89083016 89083016 89083016 Heater 1000 Watt 2 89059149 89059149 N A N A N A N A Heater 2000W N A N A 10 1038 55 10 1038 54 10 1038 55 10 1038 54 Impeller Condenser 2 10 1091 124 10 1091 124 10 1091 123 10 1091...

Page 32: ...heck thermostat setting and adjust thermostat to the lowest setting This should turn the condenser impellers and the compressor on Did condenser impellers and compressor come on when the thermostat was turned on YES proceed to step 5 NO possible problem Tripped customer door switch Defective thermostat Replace part 5 Are all impellers and the compressor running If not the unit will not cool proper...

Page 33: ...ompressor come on the thermostat needs to be replaced SYMPTOMS AND POSSIBLE CAUSES THERMOSTAT VERSION SYMPTOM POSSIBLE CAUSE Unit won t cool Clogged fins on coil s Dirty filter Impellers not running Compressor not running Compressor runs but has bad valves Loss of refrigerant Compressor tries to start but won t run Low line voltage at start Should be 10 rated voltage Compressor motor stuck Bad con...

Page 34: ...lem Defective controller Replace part 4 The evaporator Enclosure or COLD air fan impeller should turn on Is there airflow YES proceed to step 5 NO possible problem Controller in alarm condition See ALARM CONDITION DISPLAY on page 16 Open motor winding Stuck fan impeller Obstructed blades wheel Defective motor capacitor Repair or Replace defective part 5 Check phase monitor indicator light is it Il...

Page 35: ...ure the coils are clean then check the evaporator air in and air out temperatures If the temperatures are the same Possible loss of refrigerant Possible bad valves in compressor Repair or Replace defective part SYMPTOMS AND POSSIBLE CAUSES REMOTE ACCESS CONTROL VERSION SYMPTOM POSSIBLE CAUSE Unit won t cool Clogged fins on coil s Dirty filter Impellers not running Compressor not running Compressor...

Page 36: ... 2014 Pentair Equipment Protection 89101404 36 NOTES ...

Page 37: ... 2014 Pentair Equipment Protection 89101404 37 NOTES ...

Page 38: ... than fourteen 14 days from the date when Buyer has become aware of such occurrence or where the defect is such that it may cause damage immediately such notice containing a description of how the defect manifests itself Failure to provide such prompt notice to Pentair Equipment Protection shall result in forfeiture of Buyer s rights under this warranty In the event of a warranty claim Buyer is to...

Page 39: ...st Failure Analysis can be provided by Pentair Equipment Protection for warrantable goods at no charge Failure analysis for non warranty repairs are subject to a 100 per hour Engineering charge plus any other incurred testing costs F All returned merchandise must be sent to the following address Pentair Equipment Protection 2100 Hoffman Way Anoka MN 55303 1745 G Credit for accepted returns shall b...

Page 40: ... 2014 Pentair Equipment Protection 89101404 Rev F P N 89101400 Pentair Equipment Protection 2100 Hoffman Way Minneapolis MN 55303 USA 1 763 422 2211 1 763 576 3200 PentairEquipmentProtection com ...