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EN-TraceTekTT1100OHP-IM-H58263      01/15

THERMAL BUILDING & 

INDUSTRIAL HEAT TRACING SOLUTIONS

5 / 8

Testing an individual

length of cable

Testing a 

cable  string

End 

termination

TT-MLC-PC

Ohm

meter

End termination

End termination

To yellow

To black

To red

To green

sensing cable test procedure

Method with tracetek portable text Box (ptB)

1.  Ensure the end termination is connected to the sensing cable. 

If checking several lengths of sensing cable in series (a cable 

string), ensure they are all connected.

2.  Connect the PTB to the sensing cable(s) using its adapter, as 

illustrated.

3. 

Verify that the sensing cable is intact

; follow the operating 

instructions printed inside the lid of the PTB itself. If a cable 

or connection is broken, the PTB illuminates its LED indicating 

“cable break,” and displays a “1” in the leftmost position of its 

LCD display. If the cable string is intact, the PTB measures the 

system length.
•  If the cable string is not intact, apply this test procedure to 

segments of the system to identify the open connection or 

damaged modular length.

• 

note

: If a heat-shrink tube must be removed to access a con-

nector, refer to Oversleeve Removal Instructions (H54258).

4. 

check the condition of the sensing cable(s),

 again following the 

PTB operating instructions. If the sensing cables are clean and 

free of contamination, the current measured should be below 

10 µA. If the reading exceeds 10 µA, use the PTB to locate the 

liquid or contamination and take appropriate corrective action.

Method with ohmmeter

1.  Ensure the end termination is connected to the sensing cable. 

If checking several lengths of sensing cable in series (a cable 

string), ensure they are all connected.

2.  Connect a Modular Leader Cable (TT-MLC-PC) to the sensing 

cable.

3.

  Verify that the sensing cable is intact

:

•  Loop 1: Measure the resistance between the yellow and black 

wires of the leader cable as illustrated.

•  Loop 2: Measure the resistance between the red and green 

wires of the leader cable.

The readings should roughly equal a multiple of the length of 

sensing cable:
3.9 times the length of sensing cable or 12.8 times the length 

of sensing cable.
Example:  3.9 x 50 ft of cable   = 195 Ω  

 

12.8 x 15 m of cable  = 192 Ω

In addition, the resistance of the two loops should be within 5 

percent of each other.
If the cable string is not intact, apply this test procedure to 

segments of the system to identify the open connection or 

damaged modular length.

note

: If a heat-shrink tube must be removed to access a con-

nector, refer to Oversleeve Removal Instructions (H54258).

4.  Check the condition of the sensing cable. Measure the resis-

tance between the black and green wires of the leader cable.
If the reading is below 20 megohms, apply this test procedure to 

segments of the system to identify the modular sensing cable 

length(s) affected, locate the liquid or contamination, and take 

appropriate corrective action.

End termination

End termination

Testing an individual

length of cable

Testing a 

cable  string

End 

termination

PTB

Summary of Contents for TraceTek TT1100-OHP

Page 1: ...esigned for testing and troubleshooting TraceTek systems Digital multimeter Can be used as an alternative or supplement to the PTB Meter must have 20 MΩ range TT MAPPING CAP PC PN P000000872 Used to simulate leaks at connector points during commissioning and mapping process Extra TT MLC PC PN 683262 000 Leader cable Used with the ohmmeter to make easier connections to the sensor cable for resistan...

Page 2: ...here hold down clips will be placed so adhesive can work properly Position hold down clips so the sensing cable will provide the desired leak detection coverage To best secure the cable alternate the direction of the hold down clips and install them at intervals of no greater than 6 feet 2 m and at every change in direction at sides of trench for example Important Let the adhesive dry per manufact...

Page 3: ...ps off the bottom of the pipe or fitting Do not install the cable on the top or side surface of a pipe Do not spiral the cable on horizontal pipe Exception If the cable is used to trace vertical pipe the cable should be spiraled around the pipe and secured with tie wraps B For sumps containment trenches and subfloor applications Pull the cable alongside the installed hold down clips minimum bend r...

Page 4: ...ing Cable Test Procedure 3 Connect the sensing circuit to the TraceTek alarm module and activate the system as soon as is practical Use the alarm module to monitor the sensing cable during the final stages of construction Take precautions if installation is incomplete at end of work day At the end of the work day Ensure that there are no open connectors Each sensing cable should be connected to a ...

Page 5: ...A use the PTB to locate the liquid or contamination and take appropriate corrective action Method with Ohmmeter 1 Ensure the end termination is connected to the sensing cable If checking several lengths of sensing cable in series a cable string ensure they are all connected 2 Connect a Modular Leader Cable TT MLC PC to the sensing cable 3 Verify that the sensing cable is intact Loop 1 Measure the ...

Page 6: ...e to have TT MBCs installed on branches as needed to fully trace a pipe system D Install an end termination TT MET PC at the end of the main line and each branch line Note A good check on the system design and bill of materials is that the total number of end terminations installed in the system should equal the number of branch connectors plus one E Optional Install jumper cables TT MJC xxx PC as...

Page 7: ...a channel number and display the words SYSTEM NORMAL If the Yellow LED is on in any of these instruments or the words Cable Break or Loop Break is displayed then the cable system must be inspected for loose connections missing end terminations until the cable continuity is established and the Normal condition is achieved LEAK testing can be done with a mapping cap TT MAPPING CAP PC The MAPPING CAP...

Page 8: ...uced for a new leak Yellow LED visible on TTC 1 TTSIM 1A TTSIM 2 or flashing yellow LED on TTSIM 1 Could be cable break or service indication Refer to alarm module instructions for more infor mation For Cable break indication Check for loose connectors missing end terminations broken jumper wires or physical dam age to the cable Repair or replace cable if necessary The TT MET PC end termination ca...

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