PEPPERS CR-C Series, Installation Manual

Page 1: ...Installation Guide Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 Installation Guide for Peppers CR C Range of Compound Barrier Cable Glands ...

Page 2: ...note that the assembly in the presentation is made off in a clearance hole as no threaded entry was available at the time The CR C range of cable glands are intended for use in threaded entries complying with the requirements of IEC 60079 1 It is the user installers responsibility to ensure that the integrity of the installation is secure before energizing any equipment Where applicable all instal...

Page 3: ...Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide The CR C Type Cable Gland Kit including gland barrier compound assembly instructions and installation gloves ...

Page 4: ...Installation Guide Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide The CR C Type Cable Gland ...

Page 5: ...Installation Guide Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide 1 Split gland as shown ...

Page 6: ...nstallation Guide Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide 2 Fit Entry Body Hand tighten Then using a wrench tighten a further turn ...

Page 7: ...Installation Guide Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide 3 Slide Back Nut Mid Cap and Clamp onto cable ...

Page 8: ...Installation Guide Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide 4 Prepare cable as detailed in instructions ...

Page 9: ...ds Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide 5 Slide Cone onto inner sheath and under armour Slide Clamp onto exposed armour 6 Insert cable through Entry Body and engage Cone in Entry Body ...

Page 10: ...ppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide 7 To clamp armour braid onto Cone hand tighten Mid Cap to Entry Body then using wrench tighten a further 1 turn ...

Page 11: ...tion Guide Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide 8 Unscrew Mid Cap to visually check armour is securely clamped Pull out cable and Cone ...

Page 12: ...ARNING The resin used in the compound can cause eye and skin irritation For your personal protection wear plastic or latex gloves while mixing and applying The uncured compound should not be allowed to come into contact with foodstuff and disposed of safely in accordance with local regulations A COMPREHENSIVE SAFETY DATA SHEET IS AVAILABLE ON REQUEST ...

Page 13: ...lation at temperatures below 10 C should be avoided Trim any hardened pieces from ends of stick 10 Mix the compound by rolling folding and breaking Ease mixing by cutting large sticks in half Fully mixed compound has a uniform yellow colour with no streaks Note The next slide shows how adequately mixed compound should appear prior to forming it around the individual cores of the cable ...

Page 14: ...Installation Guide Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide Adequately Mixed Compound ...

Page 15: ...ting at the middle pack small amounts of rolled out compound between the cores Re straighten each core and work outwards until all gaps are filled Bundle the cores with cord or tape so they are not disturbed Pack around the outside of the outer cores to fill the Cone cup Build up compound around the outside of the cores with a slight taper and to approximate compound length shown on the diagram an...

Page 16: ...Installation Guide Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide Sealing the cores ...

Page 17: ...e Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide 12 Pass cores through and push compound into Entry Body until Cone engages Remove squeezed out compound ...

Page 18: ...Installation Guide Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide 12 Continued Removing squeezed out compound ...

Page 19: ...allation Guide For thickest armour Screw Mid Cap 7 full turns onto Entry Body arrow C on instructions For tape armours braids screw no further than groove sizes 16 20S screw no further than 6mm 1 4 inch from Entry Body hexagon arrow D on instructions Ensure that compound emerges at entry thread arrow E on instructions ...

Page 20: ...amberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide 13 Clean off excess compound from Entry Body to allow withdrawal when compound has cured arrow E on instructions Cores may be disturbed after 1 hour Leave to cure for 4 hours when working at 21 C ...

Page 21: ...uide Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide 14 To release the joint for inspection unscrew Mid Cap Using wrench on Cone release joint pull out ...

Page 22: ...allation Guide Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide Correct compound form should be as shown Ensure there are no voids in the form ...

Page 23: ...Installation Guide Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide Re insert compound assembly into Entry body as shown ...

Page 24: ...s Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide 15 Hand tighten Mid Cap to remake joint Then refer to table in instructions and tighten using wrench to the given amount ...

Page 25: ... Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide 16 Hold Mid Cap with wrench and tighten Back Nut onto cable Ensure seal makes full contact with cable sheath and then tighten Back Nut 1 extra turn ...

Page 26: ...Installation Guide Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide Completed Assembly ...

Page 27: ...d Camberley Surrey GU15 3BT UK CT0033 V1 0 CR C Type Installation Guide 17 The equipment should not be energised until the compound has been left to cure for at least 4 hours when working at 21º C See the chart Energising Time vs Temperature for further guidance ...

Page 28: ...33 V1 0 If additional information or assistance is required please contact Peppers for further details Peppers Cable Glands Limited Stanhope Road Camberley Surrey GU15 3BT United Kingdom Tel 44 0 1276 64232 Fax 44 0 1276 691752 Email admin peppers co uk Website www cableglands com Date 10 08 2017 ...