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9

92-95 Ford Bronco 2”/3” Body Lift Kit

NOTE

All warranty information, instruction sheets, and other

documents regarding the installation of this product

must be retained by the vehicle owner. Information

contained in the instructions and on the warranty card

will be required for any warranty claims. The vehicle

owner needs to understand the modifications made to

the vehicle and how they affect vehicle handling and

performance. Failure to provide the customer with this

information can result in damage to the vehicle and

severe personal injury.

 NOTE

Depending on the vehicle configuration (automatic or

manual transmission, 2WD or 4WD, cab length, bed

length, etc.), some parts may not be used.

WARNING

Retorque all fasteners after 500 miles and after off road

use. All body lift components should be visually

inspected and fasteners retorqued during routine vehi-

cle servicing.

Parts List

Qty Description

2” Lift

Kit 842

10

Block

, 2” Lift

2

Bracket

, upper fan shroud

1

Bracket

, lower fan shroud

2

Bracket

, bumper

1

Bolt

, 1/4”-20 x 1”

1

Bolt

, 3/8”-24 x 1-1/4”

2

Bolt

, 12mm-1.75 x 160mm

2

Bolt

, 7/16”-14 x 1-1/2”

6

Bolt

, 7/16”-14 x 6”

2

Bolt

, 7/16”-14 x 8”

1

Label

, Logo

1

Label

, Warning

1

Loctite®

3

Nut

, 1/4”-20 Nylock

2

Nut

, 7/16”-14 Nylock

1

Steering Extension

8

Washer

, 1/4” SAE

16

Washer

, 7/16” USS

1

Instruction set

3” Lift

Kit 843

10

Block

, 3” Lift

2

Bracket

, upper fan shroud

1

Bracket

, lower fan shroud

2

Bracket

, bumper

1

Bolt

, 1/4”-20 x 1”

1

Bolt

, 3/8”-24 x 1-1/4”

2

Bolt

, 12mm-1.75 x 180mm

2

Bolt

, 7/16”-14 x 1-1/2”

6

Bolt

, 7/16”-14 x 7”

2

Bolt

, 7/16”-14 x 9”

1

Label

, Logo

1

Label

, Warning

1

Loctite®

3

Nut

, 1/4”-20 Nylock

2

Nut

, 7/16”-14 Nylock

1

Steering Extension

8

Washer

, 1/4” SAE

16

Washer

, 7/16” USS

1

Instruction set

Rev. 02 Copyright 12/04

Performance Automotive Group

Summary of Contents for 842

Page 1: ... the vehicle is suspected to have been in a collision or misused do not install this kit Off road use of your vehicle with this kit installed may increase the stress applied to the factory body mounts We do not recom mend that any vehicle with a body lift kit installed be involved in any extreme off road maneuvers such as jumping Failure to observe this warning may result in serious personal injur...

Page 2: ...ables Disconnect negative cable first then positive cable NOTE This kit does not fit vehicles with 6 cylinder engine The lower radiator hose can make contact with the belt pul ley resulting in possible damage to the engine NOTE This kit does not include rear bumper brackets and they are NOT available from Performance Automotive Group NOTE Kit parts are prefaced by the word kit and appear in bold p...

Page 3: ...g the vehicle CAUTION If the following step is not performed the airbag clock spring could be damaged Do not turn the steering wheel while the steering shaft is disconnected c Remove factory bolt securing main steering shaft to universal joint under dash d Slide steering shaft out of universal joint Install male end of kit steering extension into univer sal joint e Apply kit Loctite to threads ins...

Page 4: ...up spilled fuel immediately A spark could cause an explosion or fire resulting in seri ous personal injury and property damage Loosen Bolts e Remove body mounting bolts from passenger side only 2 Lift passenger side of body a Using a hydraulic jack and a wooden block slowly raise passenger side of body just high enough to remove front body mount bushing near radiator WARNING Use extreme caution wh...

Page 5: ...Fuel filler 1 Check fuel filler hose for ample slack If additional slack is required loosen hose clamps at either end Adjust hose by sliding at either end until ample slack is obtained Tighten both hose clamps securely Steering shaft 1 Install steering shaft into kit steering extension Ensure shaft is in kit steering extension entirely 2 Apply kit Loctite to threads and install kit bolt 3 8 24 x 1...

Page 6: ...or using factory bolts and two 2 kit washers 1 4 SAE on each kit bracket to space away from radiator DO NOT TIGHTEN b Mount fan shroud to studs on kit brackets Install kit washer 1 4 SAE and kit bolt 1 4 20 Nylock on each stud DO NOT TIGHTEN c Adjust fan to fan shroud clearance ensuring equal distance from side to side d Remove factory bolts and apply kit Loctite to threads and install Tighten all...

Page 7: ... ample slack in hose running between smog pump and smog canister b Mount smog canister in original position if possi ble c If smog canister can not be mounted in original position drill two 2 new mounting holes closer to engine d Mount smog canister to new holes Tighten mounting nuts securely Front bumper 1 Install front bumper a Install front bumper in stock location if desired 2 Raise and instal...

Page 8: ... if equipped Battery cables 1 Connect both battery cables Connect positive cable first then negative cable Miscellaneous 1 Apply kit label warning to dashboard in plain sight of all vehicle occupants 2 Check all fasteners to ensure they are tight 3 Adjust the headlights 4 Ensure all wires hoses cables etc are properly connected and there is ample slack Dynamic Vehicle Check 1 Test drive vehicle Ch...

Page 9: ...ll body lift components should be visually inspected and fasteners retorqued during routine vehi cle servicing Parts List Qty Description 2 Lift Kit 842 10 Block 2 Lift 2 Bracket upper fan shroud 1 Bracket lower fan shroud 2 Bracket bumper 1 Bolt 1 4 20 x 1 1 Bolt 3 8 24 x 1 1 4 2 Bolt 12mm 1 75 x 160mm 2 Bolt 7 16 14 x 1 1 2 6 Bolt 7 16 14 x 6 2 Bolt 7 16 14 x 8 1 Label Logo 1 Label Warning 1 Loc...

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