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1.  Before each use, inspect the general condi-

tion of the jack. Check for broken, cracked, 

or bent parts, loose or missing parts, and 

any condition that may affect the proper 

operation of the product. Any jack that ap-

pears damaged in anyway must be removed 

from service. Have the problem corrected 

before further use. DO NOT use damaged 

equipment.

2.  Replace worn or damaged parts with Perfor-

mance Tool replacement parts. Be sure that 

only qualified personnel perform repairs. 

3.  Before each use, thoroughly test the jack 

for proper operation prior to its actual use. If 

the jack appears not to be working properly, 

follow bleeding instructions on page 3.

4.  When jack is not in use, ram and pump pis-

ton should be in fully down position to keep 

their machined surfaces free from corrosion. 

5.  Keep jack clean and well lubricated at points 

illustrated in figure 3. 

6.  For best results, use only hydraulic fluid with 

a rating of SAE 20 for refills. Check fluid level 

with jack in fully down position. Fluid level 

should be up to bottom of oil fill port. (See 

figure 5)

7.  Change the hydraulic oil at least once every 

three years:

  a. With the jack fully lowered, remove the oil 

filler plug on the side of the Housing.

  b. Tip the jack to allow the old hydraulic oil 

to drain out of the Housing completely, and 

dispose of the old hydraulic oil in accordance 

with local regulations.

  c. With the jack upright, completely fill the 

housing with a high quality hydraulic oil (not 

included) until the oil just begins to run out 

of the oil fill hole. Be VERY CAREFUL not to 

allow dirt or foreign matter into the system.

  d. Then, reinstall the oil filler plug.

  e. Clean with a clean cloth using a detergent 

or mild solvent. Then, store the jack in a safe, 

dry location with the ram and pump piston 

in fully down position. Keep out of reach of 

children and other non-authorized people.

1

2

3

4

Figure 3

 

OPERATION

 

CARE & MAINTENANCE

stands of appropriate capacity (not included) 

beneath the vehicle at locations recommend-

ed by the vehicle manufacturer. DO NOT Get 

under the vehicle without jack stands. jacks 

are not designed to maintain heavy loads for 

long periods of time. DO NOT attempt to put 

jack stands simultaneously under both ends 

of vehicle or under one side of vehicle. NOTE: 

When using two jack stands, they must be at 

the same height.

10. SLOWLY turn the release valve counterclock-

wise to lower vehicle onto jack stands and 

remove jack.

IMPORTANT: 

NEVER MOVE JACK WHEN THE 

HANDLE IS IN OPERATING LEVER OR THE 

VALVE SLEEVE. DAMAGE TO THE PUMPING 

UNIT MAY OCCUR.

To lower:

1. Remove all tools, parts, etc. from under the vehicle.

2. Position the saddle under the lifting point. Turn 

the Handle firmly clockwise to close the valve 

release screw, and pump the upper/lower 

handle to raise the vehicle slightly above the 

saddle(s) of the jack stands. Then, collapse 

and remove jack stand(s).

3. SLOWLY turn the release valve counterclock-

wise with the handle just enough to allow 

controlled descent of the vehicle onto the 

ground. (Never more than two full turns).

4. Lower the jack completely. Then, store in a 

safe, dry location out of reach of children.

Monthly maintenance is recommended. Lubrication is critical to jacks as they support 

heavy loads. Any restriction due to dirt, rust, etc. can cause either slow movement or 

cause extremely rapid jerks, damaging the internal components. The following steps are 

designed to keep the jack maintained and operational.

Summary of Contents for W1632

Page 1: ...the operators native language by the purchaser owner or his designee Make sure that the operator comprehends its contents Safety information shall be emphasized and understood prior to usage The hydraulic bottle jack shall be inspected per the operating instructions Users of this hydraulic bottle jack must fully understand these instructions Each person operating this hydraulic bottle jack must al...

Page 2: ... to comply with the instructions may result in serious personal injury and or property damage The following signal words are used to emphasize safety warnings that must be followed when using this hydraulic bottle jack This instruction manual is intended for your benefit Please read and follow the safety installation maintenance and troubleshooting steps described within to ensure your safety and ...

Page 3: ...ithout properly supporting the vehicle with jack stands 25 Avoid dangerous oncoming traffic Use the Jack as far away from the roadside as possible 26 Industrial applications must follow OSHA requirements 27 Do not allow anyone inside the vehicle while using the Jack Keep all bystanders a safe distance away from the vehicle 28 Do not support both ends of the vehicle at the same time 29 Before lower...

Page 4: ...l the oil filler plug e Clean with a clean cloth using a detergent or mild solvent Then store the jack in a safe dry location with the ram and pump piston in fully down position Keep out of reach of children and other non authorized people 1 2 3 4 Figure 3 OPERATION CARE MAINTENANCE stands of appropriate capacity not included beneath the vehicle at locations recommend ed by the vehicle manufacture...

Page 5: ...of causes Please be sure that all solutions listed for each problem have been checked to eliminate possibility of further trouble Sometimes solutions may need to be repeated for best results Power unit may be low in fluid With jack on level surface and in down position remove filler plug and add clean hydraulic jack fluid to level of filler Power unit may be air bound Open the release valve a mini...

Page 6: ...6 24 9 10 8 7 5 11 17 19 20 16 15 13 12 2 1 2 3 4 18 23 24 2 6 23 14 REPLACEMENT PARTS LIST ...

Page 7: ...1 8 W1632 8 Pump Piston Back up Ring 1 9 W1632 9 Pump Piston 1 10 W1632 10 Handle Socket Assembly 1 11 W1632 11 Filter Screen 1 12 W1632 12 Cylinder Seal 1 13 W1632 13 Cylinder 1 14 W1632 14 O Ring 1 15 W1632 15 O Ring Retainer 1 16 W1632 16 Ram Assy w Ext Screw 1 17 W1632 17 Reservoir 1 18 W1632 18 Oil Filler Plug 1 19 W1632 19 O Ring 1 20 W1632 20 Top Nut 1 21 W1632 21 Pump Handle Set 1 Set Part...

Page 8: ...erformance or reliability nor shall these warranties apply to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above P...

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