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4

9

Ram Attachments: 

1. The Extensions (5-8) connect in different

combinations to reach desired lengths.

2. The Male Connector (14) is used to con-

nect the female end of the Ram (3) to a
Base.

3. The Flat Base (9) is typically used on the

stationary side to spread out the force of
the Ram (3).

4. The V-Base (13) is used to offset the

force of the Ram (3) when there is not a
straight line between the stationary side
and the damaged side, or to spread out
force on curved surfaces.

SETUP INSTRUCTIONS

PACKAGING CONTENTS

Pump 

1

Spreader Wedge 

1

Ram 

1

Case 

1

3 3/4 in. Extension 

1

5 in. Extension 

1

8 1/2 in. Extension 

1

16 1/2 in. Extension 

1

Flat Base 

1

10 

Ram Toe 

1

11 

Plunger toe 

1

12 

Wedge head 

13 

V-base

1

14 

Male Connector

1

15 

Cap Head

1

16 

Rubber head

1

 # 

Description 

Quantity

Description 

Quantity

4

5

6

7

10

12

13

8

9

14

15

16

11

5. The Cap Head (15) is typically used on

the pushing end to prevent slipping.

6. The Rubber Head (16) is typically used

for popping dents out of sheet metal such
as doors or body panels and to minimize
damage to the work surface.

7. The Wedge Head (12) is used to repair

small dents and areas located in angles
and tight spaces.

8. The Ram Toe (10) and Plunger Toe (11)

are used together to allow spreading in

areas that the Ram cannot fit into.

NOTE:

Problems listed above with more than one solution may have a combination of causes. Please be sure 
that all solutions listed for each problem have been checked to eliminate possibility of further trouble. 
Sometimes solutions may need to be repeated for best results.

TROUBLESHOOTING

This Performance Tool® product was constructed with quality materials and workmanship 
and will give you many years of trouble free use when cared for as described in the "Care 
& Maintenance" section on page 7-8. However, as with any mechanical device, periodic 
adjustments are necessary to maintain a peak level of performance. Should this product 
be displaying any of the following symptoms, the simple procedures shown below will 
correct the problem.

WARNING: Remove all equipment from service before making adjustments



Power unit may 
be low in fluid. 
With pump on 
level surface and 
in down position, 
remove filler plug 
and add clean 
hydraulic jack fluid 
to level of filler.

Power unit may 
be air bound. 
Open the release 
valve a minimum 
of 2 full turns. 
Pump the handle 
a minimum of 20 
full strokes to 
purge air from the 
system.

Valve may not be 
closing 
completely.
To seat valves:
a.) Close release
     valve.
b.) With pump in
     fully lowered
     position,
     manually raise
     lifting arm as
     high as
     possible.
c.) Open release
     valve and
     allow pump to
     descend to
     lowered
     position

Will not lift load

Will not hold load

Will not lift to full height

Pump feels "spongy" under load

Handle raises under load

Handle lowers under load

Summary of Contents for W1650

Page 1: ... fluent in English the product warnings and instructions shall be read and discussed with the operators native language by the purchaser owner or his designee Make sure that the operator comprehends its contents Safety information shall be emphasized and understood prior to usage The product shall be inspected per the operating instructions Users of this product must fully understand these instruc...

Page 2: ...l number model number and date of purchase available for reference when calling WARNING Read and understand this entire instruction manual before attempting to assemble install operate or maintain this product Failure to comply with the instructions may result in serious personal injury and or property damage The following signal words are used to emphasize safety warnings that must be followed wh...

Page 3: ... Couplers 7 Do not alter this product in any way 8 Keep your work area clean and well lit Clut tered work areas invite accidents 9 Keep bystanders children and visitors away while operating this product Distractions can cause you to lose control 10 Stay alert Watch what you are doing and use common sense when operating this product Do not use this product while tired or under the influence of drug...

Page 4: ... Problems listed above with more than one solution may have a combination of causes Please be sure that all solutions listed for each problem have been checked to eliminate possibility of further trouble Sometimes solutions may need to be repeated for best results TROUBLESHOOTING This Performance Tool product was constructed with quality materials and workmanship and will give you many years of tr...

Page 5: ...wood or other material behind the Flat Base 9 to distribute pressure over a greater area 1 Clean the end of the Hose and the inlet on the Ram 3 Unscrew and save the End Plugs located on the end of the hose and Ram 3 2 Attach the Hose to the Ram 3 Assemble attachments as shown in figure 1 and 2 Note If using the Plunger Toe and Ram Toe thread the Ram Toe onto the Ram completely and align the Plunge...

Page 6: ... Before each use inspect the general condition of the product Check for broken cracked or bent parts loose or missing parts and any condition that may affect the proper operation of the product Any equipment that appears damaged in anyway must be removed from service Have the problem cor rected before further use DO NOT use damaged equipment 2 Replace worn or damaged parts with Performance Tool re...

Page 7: ...or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above PERFORMANCE TOOL makes no express or implied warranties of any kind with respect to its products In particular PERFORMANCE TOOL makes...

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