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16

Problem

Possible Cause

Solution

The compressor does not run.

Loss of power or overheating.
There is no electrical power being 
supplied to compressor or, the power 
switch is in the OFF position.
A fuse has blown at the power supply.
A breaker has tripped at the power 
supply.
Thermal overload open. 

The pressure switch is bad.
Tank is full of air.

Check for proper use of extension cord.
Check to be sure the compressor is plugged 
in and the power switch is in the ON position. 

Replace the fuse at the power supply.
Reset the  breaker at the power supply 
and determine why the problem happened.
First unplugged the compressor and wait until 
it becomes cool. Motor will restart when cool.
Replace the pressure switch.
Compressor will turn on when tank 
pressure drops to cut-in pressure.

The motor hums, but does not run 
or runs slowly.

The voltage from the power supply is low.
The gauge wire or the length of 
extension cord is wrong.
The motor winding is shorted or broken.
The unloader or check valve is defective.

Check the voltage with a voltmeter.
Use the correct wire gauge and length 
extension cord.
Take the compressor to a service center.
Take the compressor to a service center.

The fuses blow or the circuit 
breaker trips repeatedly.

The fuse size is incorrect or the circuit 
is overloaded. 
 

The gauge wire or the length of 
extension cord is wrong.
The unloader or check valve is defective.

Check the fuse or breaker at the power supply is the correct 
size and type. Be sure to use only time-delay fuses to avoid 
overloading a curcuit, disconnect other electrical appliances 
from circuit or operate compressor on its own branch circuit.
Use the correct wire gauge and length 
extension cord.
Take the compressor to a service center.

The thermal overload protector cuts 
out repeatedly.

The voltage from the power supply is low.
A poorly ventilated room is causing the 
motor to overheat.
The gauge wire or the length of 
extension cord is wrong.

Check the voltage with a voltmeter.
Move the compressor to well-ventilated 
area.
Check for proper gauge wire and cord 
length.

The air receiver pressure drops 
when the compressor shuts off.

The connections are loose or leaking 
(fittings, tubing, etc.).
The drain valve is loose.
The check valve is leaking.

Check all the connections with soapy water and look for 
bubbles. Tighten any loose conections until the leak stops.
Tighten the drain valve.
Take the compressor to a service center. 
 
 
 
 

There is excessive moisture in the 
air discharge.

There is excessive water in the air tank.
The humidity is high.

Drain the tank to remove water.
Move the compressor to an area of less humidity or use 
an air line filter to reduce moisture discharge in the tank.

Air is leaking from the compressor.

The hose connection is loose or 
improperly sealed.
The air hose is broken or damaged.

Ensure connections are sealed with 
thread sealing tape and tightened.
Replace the air hose.

The compressor runs continuously

The tank drain valve is open.
The pressure switch is defective.
The usage is excessive.

Ensure the tank drain valve is closed.
Take the compressor to a service center.
Decrease the amount of tool run-time; the compressor is 
not large enough to supply the air requirement of the tool.

The compressor vibrates.

The compressor mounting bolts are loose. Tighten mounting bolts.

The air output is lower than normal. The inlet valves are broken.

The connections are leaking.

Take the compressor to a service center.
Apply thread sealing tape to fitting and tighten.

   WARNING:

Do not disassemble check valve while 
air is in tank - empty the all the air out of 
the tank before dissasembly.

TROUBLESHOOTING

Summary of Contents for 207-9002

Page 1: ...ir Pressure 150 PSI max Air Delivery 2 8 SCFM 90 PSI Duty Cycle S3 50 5 minutes ON and 5 minutes OFF Lubrication Oil Free Gauges 1 5 in diameter Input 120 V 60 Hz AC only 12 Amps Net Weight compressor...

Page 2: ...use Product specifications 1 Table of contents 2 Introduction 2 General safety rules 3 4 Specific safety rules 5 Symbols 6 7 Electrical 8 Glossary of terms 9 Features 10 11 Assembly 11 12 Operation 13...

Page 3: ...ion will be required in some environments For example the working area may include exposure to a noise level which can lead to hearing damage The employer and user must ensure that any necessary heari...

Page 4: ...personnel Service or maintenance performed by unqualified personnel may result in a risk of injury Disconnect the power supply open the drain valve to decompress the tank and allow water to drain and...

Page 5: ...SAFETY RULES Arcing parts Use spray gun hose at least 7 6 m long and keep the compressor motor at least 6 m away from explosive vapours Always follow all safety rules recommended by the manufacturer...

Page 6: ...EGLQIRX S RSX YWI EX TVIW WYVI KVIEXIV XLER 47 6MWO SJ PIGXVMGEP 7LSGO E EVHSYW SPXEKI MWGSRRIGX JVSQ TS IV WSYVGI FIJSVI WIV ZMGMRK SQTVIWWSV QYWX FI KVSYRHIH 7 1 307 7SQI SJ XLI JSPPS MRK W QFSPW QE...

Page 7: ...7 SERVICE Servicing requires extreme care and knowledge and should be performed only by a qualified service technician For service we suggest you contact Customer Service at 1 866 242 4298 SYMBOLS...

Page 8: ...qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Repair or replace a damaged or worn c...

Page 9: ...S IMPURITY FROM THE INTAKE AIR OF THE COMPRESSOR IR 4ANK YLINDRICAL COMPONENT WHICH CONTAINS THE COMPRESSED AIR HECK 6ALVE EVICE THAT PREVENTS COMPRESSED AIR FROM FLOWING BACK FROM THE AIR TANK TO THE...

Page 10: ...10 FEATURES Fig 2 PRESSURE REGULATOR GAUGE REGULATOR PRESSURE KNOB HANDLE TANK PRESSURE GAUGE QUICK COUPLER SAFETY VALVE DRAIN VALVE RUBBER FOOT TANK MANUAL ON OFF SWITCH 25 PVC HOSE FINISH NAIL GUN...

Page 11: ...r to restart freely Moving the switch to the OFF position will remove power from the motor and stop the air compressor MOTOR THERMAL OVERLOAD The electric motor has a thermal overload protector If the...

Page 12: ...r off automatically if the air compressor becomes overheated If the motor turns OFF repeatedly check for the following possible causes first Low Voltage from the outlet Lack of proper ventilation or o...

Page 13: ...ockwise will completely stop the flow of air NOTE Always use the minimum amount of pressure necessary for your application Using a higher pressure than needed will drain air from the tank more rapidly...

Page 14: ...tilted until all moisture has been removed Drain moisture from tank into a suitable container NOTE Condensate is a polluting material and should be disposed of in compliance with local regulations If...

Page 15: ...it to become unsafe Avoid using solvents when cleaning plastic parts Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use Use clean cloths...

Page 16: ...essor to a service center The thermal overload protector cuts out repeatedly The voltage from the power supply is low A poorly ventilated room is causing the motor to overheat The gauge wire or the le...

Page 17: ...17 REPLACEMENT PARTS LIST PARTS DIAGRAM AIR COMPRESSOR...

Page 18: ...E REDUCER 1 109 9052128 GAUGE 1 1 2 LEFT 1 110 9049115 SAFETY VALVE 1 112 9050601 ELBOW 1 131 9063227 PRESSURE SWITCH 1 132 9065635 POWER CORD WITH PLUG 1 133 9414765 POWER SWITCH 1 145 9043719 DELIVE...

Page 19: ...19 REPLACEMENT PARTS LIST PARTS DIAGRAM PUMP UNIT 660 661 023 649 652 651 650 648 659 658 654 656 655 657 664 663 666 665 664 653 662 665 639 640 641 643 644 642 646 647 645...

Page 20: ...R 12 1 648 9038427 SEMI MOTOR COVER LOWER 1 649 9038426 SEMI MOTOR COVER UPPER 1 650 9142591 SCREW PARKER 3 9X13 4 651 9417551 MOTOR CRANKCASE ASSY 1 652 A731040 CYLINDER SLEEVE 1 653 9415531 BEARING...

Page 21: ...st the body is unstable and is able to lead to loss of control b Do not force the tool Use the correct tool for the application The correct tool will do the job better and safer at the rate for which...

Page 22: ...ol can result in damage that will make the tool unusable or unsafe If the tool has been dropped or thrown examine the tool closely for bent cracked or broken parts and air leaks STOP and repair before...

Page 23: ...6 If no abnormal operation is observed you may load nails in the tool Drive nails into the workpiece that is the same type to be used in the actual application THE TOOL MUST OPERATE PROPERLY NAIL LOA...

Page 24: ...nails and package carefully If nails are dropped collating bent may be broken which will cause mis feeding and jamming After nailing 1 Disconnect the air hose from the tool 2 Remove all nails from the...

Page 25: ...itch off the compressor 2 Disconnect the nail gun from the compressor 3 Remove fasteners from the tool Failure to do so will cause the fasteners to eject from the front of the tool 4 Pull up on the la...

Page 26: ...rication Proper lubrication is the owner s responsibility Failure to lubricate the tool properly will dramatically shorten the life of the tool and void the warranty After use always store the pneumat...

Page 27: ...27...

Page 28: ...RECEIPTS THIS WARRANTY IS VOID WITHOUT THEM Distributed by Menard Inc Eau Claire WI 54703 PERFORMAX 6 GAL AIR COMPRESSOR WARRANTY 30 DAY MONEY BACK GUARANTEE This PERFORMAX brand air compressor carri...

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