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Del 

Mar

 Pavilions

www.pergolakitsusa.com 

ASSEMBLY INSTRUCTIONS 

All Pavilions are completely erected in the shop prior to crating for shipping. All hardware is included. All parts are 
fully sanded, routered, notched, drilled and numbered for ease of reassembly. The parts that go together have the 
same numbers/letters written next to the predrilled holes they attach to. 

 All Pavilions parts are notched into the part they connect to. You'll find the numbers next to the notches and/or 
drill holes. Before beginning re-assembly, place the parts that go together on the ground with one another so you 
don't have to be searching around in the middle of the reassembly. Most pavilions take less than one day to 
reassemble with one helper. Very large pergolas (6 posts or larger) usually require a second day to finish up. 

Note: 

print the drawings that you approved before start the construction, they are needed to see the distances 

between the posts. 

Step 1

.

 Attach the post to the ground. There are different ways to do it. Please see the 

How to anchor your

pergola document. 

Summary of Contents for DEL MAR

Page 1: ...Del Mar Pavilions www pergolakitsusa com 800 403 9259 Toll Free Assembly instructions for DEL MAR PAVILIONS ...

Page 2: ...ort Beams usually ship in 2 parts that include blocking timber s attached to one of the 2 dual supports Quantity will vary depending on size Rafters Quantity will vary depending on size Roof Panels 4 Trim pieces for bottom of posts Depending on size Hardware Bolts and deck screws Deck Screws Bolts washers and nuts 2 if you ordered Anchors U brackets Gale Wind or hurricane anchors Hurricane anchors...

Page 3: ... You ll find the numbers next to the notches and or drill holes Before beginning re assembly place the parts that go together on the ground with one another so you don t have to be searching around in the middle of the reassembly Most pavilions take less than one day to reassemble with one helper Very large pergolas 6 posts or larger usually require a second day to finish up Note print the drawing...

Page 4: ...ten Repeat this step with the other dual support beam One the 2 supports have one large beam already attached or a few 18 pieces depending on size this add support and strength to the structure This beam must be in the interior of the support and bolted after you attach the supports to posts as shown below Beam between the supports Attach with carriage bolts washers and nuts The quantity of bolts ...

Page 5: ...the wood to set it then add a washer and nut and lightly tighten Repeat this step in the other side Rafter and Posts Step 4 Attach Secondary Knee Braces to post rafter with two bolts washers nuts Match numbers Tap the bolt all the way into the wood to set it then add a washer and nut and lightly tighten Repeat this step with the other end arch 8 x 3 8 Bolt washers nut 6 x 3 8 Bolt washers nut Bolt...

Page 6: ...into the wood to set it then add a washer and nut and lightly tighten Repeat this step with the other main knee brace Step 6 Attach roof panels to rafters with post 6 x 3 8 washers nuts Tap the bolt all the way into the wood to set it then add a washer and nut and lightly tighten The panels are all notched identically Bolt 8 x 3 8 washer nut Bolt 6 x 3 8 washer nut ...

Page 7: ...www pergolakitsusa com This completes the pavilion assembly Hope you enjoy your set for many decades If you ever have a problem or a question don t hesitate to call us 800 403 9259 or email us We are here to support you ...

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