Permobil Chairman Playman, Service Manual

Page 1: ...SERVICE MANUAL US Chairman Playman Robo ...

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Page 3: ... US 0 How to contact Permobil Head Office of the Permobil group Permobil Inc USA 6961 Eastgate Blvd Lebanon TN 37090 USA Phone 800 736 0925 Fax 800 231 3256 Email info permobilusa com Permobil AB Box 120 861 23 Timrå Sweden Tel 46 60 59 59 00 Fax 46 60 57 52 50 E mail info permobil se ...

Page 4: ... lift manually 7 Covers 8 Batteries 9 Drive wheels 10 Brake release cables 11 Magnetic brakes 12 Drive motors 15 Seat lift actuator 17 Pilot Power Module 18 SLS drive stage 18 Control panel 19 Seat control panel 19 Circuit breaker and fuses 20 Circuit breaker 20 Charge fuse 21 Fuse for seat lights 21 Brake release sensor 22 Seat electronics 22 Trouble Shooting 23 Distribution Chart 25 ...

Page 5: ...e work is performed professionally Always state the serial number when contacting Permobil to ensure that the correct information is provided Technical Support In the event of technical problems you should contact your dealer or Permobil Inc USA at 800 736 0925 Spare parts Spare parts must be ordered through your dealer Warranties Contact your dealer or Permobil Inc USA for information about the w...

Page 6: ...ntification Plates Identification Plates Chassis Pilot Power Module Control panel Fig 1 Chassis identification number Fig 2 Pilot output stage identification number Fig 3 Control panel identification number ...

Page 7: ...2 Unscrew the actuator until it is loose using a long allen key 10mm see Fig 5 Fig 6 shows the actuator s base with the cover removed NOTE Block the seat up in front before loosening the screw The seat is heavy and can fall forwards 3 Carefully lower the seat forwards NOTE Make sure that the wiring is not stretched too tightly 4 Detach the seat lift cover see page 8 5 Remount the actuator Fig 4 Se...

Page 8: ...en removing the chassis cover A chassis equipped with lights has the wiring for its rear lights fastened to the electronics Separate the wiring for the rear lights at the contact located on the wiring 4 Remove the two front covers Each is mounted with two screws see fig 9 Fitting Mounting is performed in the reverse order Covers Fig 7 The seat lift cover can be lifted straight up Fig 8 The chassis...

Page 9: ...erminals first and thereafter the negative terminals 6 In order to gain access to the battery more easily the electrical connections for the drive motor magnetic brake lights and brake release sensor can be loosened Note the placement of the cables with an eye towards future remounting 7 Lift the batteries out Install 1 Seat your two new batteries The battery terminals must be located towards the ...

Page 10: ... install the new key and check for fit 3 Lubricate the shaft with a thin layer of copper paste Würth 0893800x Art no 1820540 Warning Other types of bolts or washers are not to be used Warning Do not use any other type of thread lock Warning Do not use any type of lubrication in the threaded hole in the axle or on the bolt If necessary you should clean these parts 4 Fit the wheel onto the axle The ...

Page 11: ...the locknut see fig 15 2 4 Screw the adjusting screw fully in see fig 15 1 5 Detach the cable at the magnetic brake and brake release mechanism Fitting 1 Attach the cable to the magnetic brake then to the release lever 2 Adjust the length of the cable sleeve using the adjusting screw 15 1 so that the cable is tensioned but does not pull the release link 3 Check the operation Operate the release le...

Page 12: ...rking on see page 9 to facilitate removal of the magnetic brake 6 Disconnect the electrical connector from the magnetic brake see fig 16 7 Pull the cable sleeve forwards and take the cable out through the slot in the cable mounting Unhook the brake release cable from the magnetic brake see fig 17 8 Unscrew the three screws that hold the brake see fig 19 Note the position of the brake release arm f...

Page 13: ...h back surface of the brake then turn the screws downwards 1 1 4 turns see fig 18 2 Fit the brake disc into the magnetic brake 3 Fit the cover Fig 19 Adjusting the magnetic brake using the two adjusting screws Fig 20 Magnetic brake brake disc and cover removed Fig 21 Magnetic brake brake disc and cover fitted ...

Page 14: ...ecure the magnetic brake using the three bolts 5 Connect the magnetic brake electrical connector see fig 23 6 Install the brake release cable see fig 24 7 Install the batteries see page 9 8 Install the covers see page 8 Fig 23 Magnetic brake electrical connector Fig 22 Align the parts with one another using one of the fixing bolts Fig 24 Magnetic brake release cable ...

Page 15: ...Remove the wheel see page 10 6 Disconnect the electrical connectors to the motor and magnetic brake see fig 26 7 Pull the cable sleeve forwards and take the cable out through the slot in the cable mounting Unhook the brake release cable from the magnetic brake see fig 27 Drive motor Fig 25 Main fuse Battery isolator Fig 26 Electrical connections for magnetic brake Fig 27 Release cable for magnetic...

Page 16: ...ween the reinforcements can be taken out 9 Unscrew the three screws holding the motor 10 Turn the motor sideways so that the drive shaft moves freely Then pull the motor straight out NOTE In order to facilitate its extraction push the battery as far back as possible Installation Mounting is performed in the reverse order Drive motor Fig 28 Fastening screws for the chassis reinforcement Fig 29 Driv...

Page 17: ...tion see page 20 5 Cut away the wiring bundle ties fastening the wiring for the actuator 6 Loosen the wiring connections to the actuator s motor see fig 31 Note the placement of the cables with an eye towards their future remounting 7 Unscrew and remove the two screws holding the actuator see fig 32 8 Unscrew and remove the screw holding the clamping ring for the limit switch rod Open the clamping...

Page 18: ...ing the control panel 3 Put the circuit breaker in the OFF position see page 20 4 Remove the seat lift and chassis covers see page 8 5 Lift up the SLS box which is sitting loose in its holder see fig 34 1 6 Pull the cover off the box 7 Cut away the wiring bundle tie holding the cables and loosen the electrical connections Pay attention to the placement of the contacts with an eye towards later rem...

Page 19: ... the rear of the control panel see fig 38 Installation Installation is the reverse procedure Seat control panel Removal 1 Remove the cover of the Seat control panel by pulling it straight upwards If the lid is stuck you can carefully use a screwdriver to pry between the lid and the lower part of the end of the box see fig 39 2 You can now lift the circuit board and cable out of the box 3 Disconnec...

Page 20: ...the circuit breaker in the OFF position see fig 41 4 Disconnect the battery positive lead which is between the battery and the circuit breaker 5 Remove the circuit breaker by removing the two screws see fig 42 NB Note the orientation of the circuit breaker The ON OFF positions must agree with the label 6 Disconnect the cables from the circuit breaker by loosening the screws see fig 43 7 Connect th...

Page 21: ...unswitched supplies power regardless of whether the chair is switched on or off The other outlet 24V switched supplies power only when the chair is switched on The seat and lights are normally connected to this outlet 1 Detach the seat lift and chassis covers see page 8 2 Switch off the power using the control panel 3 Set the main fuse to the OFF position see page 20 4 Lift up the SLS box which is...

Page 22: ...on Installation is the reverse procedure Seat electronics Actuator Control Board Removal 1 Detach the seat lift and chassis covers see page 8 2 Switch off the power using the control panel 3 Set the main fuse to the OFF position see page 20 4 Detach the case and the actuator control board by unscrewing and removing the two screws see fig 48 5 Loosen all cable connections sitting on the card Take c...

Page 23: ...reak in the brake circuit Fault in the electronics Fault in the control panel Short circuit right drive motor Open circuit right drive motor Short circuit left drive motor Open circuit left drive motor Low battery voltage Check the battery and the connections between the battery and control unit Check the connections to the magnetic brake Check the connections to the power module If the fault pers...

Page 24: ...Distribution Chart 24 A B C D E F 1 2 3 4 ...

Page 25: ...Distribution Chart 25 Distribution Chart A B C D E F 5 6 7 8 ...

Page 26: ...Notes 26 ...

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Page 28: ...Order no 201162 US 0 ...