PEUGEOT 208 T16, User Manual

Page 1: ...SYSTEM USER GUIDE Version 24 04 2015...

Page 2: ...ge 07 Start assistance system page 08 Calibration and zero of sensors page 09 Engine map update page 11 Display Alarms page 25 Page 12 to 25 Wintax Page 26 to 67 Ethernet configuration page 26 User pr...

Page 3: ...temperature and exhaust gaz temperature Temperature and pressure of the cooling circuit Knocking sensor Temperature and pressure of engine oil Temperature of gearbox and rear diff oil Barrel position...

Page 4: ...BRK Unit central console Power power supply of actuators PEAL fans Map selection Indicators and swap page of display Lights and light pods Starter Accessories Page 4 67 Version 24 04 2015...

Page 5: ...starts the warning 2 Swap page short press display the next page of the mode long press change the display mode driver mechanics Lights and light pods 1 Lights a press for a change OFF position light...

Page 6: ...the surface adjusts the vehicle speed to the tyres circumference and the throttle maps as shown above Launch control There are 2 choices but there is no difference between both maps for the moment Per...

Page 7: ...when water temperature is above 80 then stops below 75 Fan can be forced Main switch ON and power OFF Keep pushing the heater fan button and push on the Power button The fan stops running 3s after the...

Page 8: ...r than 10 bars 6 Select the stage mode the strategy is activated 7 Push full throttle 5 seconds before the start time 8 The message GO is displayed when the optimum pressure of air circuit is reached...

Page 9: ...he engine Procedure 1 Engine must be OFF and gearbox in neutral 2 Main switch OFF 3 Keep pushing the throttle pedal 4 Main switch ON 5 Wait for the 1st message on the display 6 Then release the thrott...

Page 10: ...switch ON and Power OFF 3 Keep pushing the heater and auxiliary functions button until the message ZERO OK is displayed 4 Main switch OFF 5 Remove the spacer from the steering rack Information The ze...

Page 11: ...wn below 4 Connect the USB key and follow the update process with displayed icons 5 When the update has been successful main switch OFF 6 Remove the map file from the USB key in order to avoid updatin...

Page 12: ...l or blinking when there is an alarm or an important message displayed Led 1 blinking high level alarm we recommend to stop the engine Led 1 still medium level alarm we recommend to analyse the situat...

Page 13: ...elected mode Road or Stage Selected Launch control Launch 1 or 2 Selected surface Gravel or Tarmac Engine revs Water temperature Oil pressure Selected Throttle map Throttle 1 2 or 3 Oil temperature Pa...

Page 14: ...Refueling and road Speed Gear Blinker icons Light pods red if ON Oil pressure alarm Water temperature alarm Fuel consumed L Oil pressure Water temperature Battery voltage Power OFF Heater Page 14 67...

Page 15: ...teering wheel position Water temperature pressure Oil temperature pressure Exhaust temperature Fuel press Temp Press air inlet manifold Temp Press after air filter Gearbox Temp PEAL Accu press Throttl...

Page 16: ...Display driver mode Bedding Front brake pressure Front brake temperature TCK sensor Rear brake pressure Front brake pressure Page 16 67 Version 24 04 2015...

Page 17: ...neutral then adjust the position of the sensor to get the tension between 0 995 V and 1 005 V A wrong setting of this sensor leads to difficult gear shift and a reduction of gearbox parts lifetime Dis...

Page 18: ...l when the Start button is pushed the alarm is ON and the message SMOT is displayed Power output alarms In case of current protection the concerned output will be shut off and an alarm will be display...

Page 19: ...Throttle injectors 80 Position lights ID plate light 40 Water pump 200 Reverse light 80 Low beam 400 Rear fog light 100 Front fog lights 800 Stop lights 200 Inner lamp pod 1000 Auxiliary power supply...

Page 20: ...mmed lights Reverse light Fuel pump Tripmaster Front fog lights Brake lights Injection High beam lights Accessories Throttle body Outer light pods ECU Starter Inner light pods Horn Lambda Front fog li...

Page 21: ...Water temperature pressure Oil temperature pressure Exhaust temperature HP fuel press Temp Press air inlet manifold Temp Press after air filter Water Pump current Intercooler P Richness Gear RPM Peda...

Page 22: ...r the throttle pedal learning Procedure for the steering wheel learning Steering wheel position Speed Pedal position Tracks 1 and 2 Throttle position Tracks 1 and 2 Barrel position Tracks 1 and 2 Brak...

Page 23: ...unctions check appears when the function is activated Attention some functions are active only when Power is ON Auxiliary strategies reminder Selected strategies and drive by wire Display mechanic mod...

Page 24: ...ode Gearbox RPM Gearbox oil temperature Rear diff oil temperature Speed Air temp rature air box Battery voltage Fuel consumed Shifter sensor voltage Barrel position Pedal throttle position Page 24 67...

Page 25: ...igh exhaust temperature T4 T4 950 C RPM 0 and CarSpeed 0 FUELP KO Fuel pressure sensor KO DiagAcqAna0 26 or 27 RPM 1000 FUEL P Low fuel pressure PfuelHP 50 bars RPM 0 P1 KO Unplugged P1 sensor DiagAcq...

Page 26: ...Wintax Ethernet configuration Set IP You need to set your Ethernet port with the following IP address as shown below IP 125 125 10 1 Mask 255 255 0 0 1 2 4 5 3 Page 26 67 Version 24 04 2015...

Page 27: ...Copy the folders Docs Libraries System and Users into the WinTAX folder and authorise the fusion Configuration of the user profile in WinTAX Launch WinTAX and then open the Window Configure users Cli...

Page 28: ...allation General Setup To change the general settings open the General Setup For more contrast of the display in the Default Appearance tab modify the window and graphs background to black color Page...

Page 29: ...x User profile installation In the same tab switch off the Div Y grid In the Special Channels tab complete the special channels as shown below and validate with the green icon Page 29 67 Version 24 04...

Page 30: ...Wintax User profile installation Channel parameters configuration Open the Channel Parameters window Load the file Parameters_208T16_2015 and validate with the green icon Page 30 67 Version 24 04 2015...

Page 31: ...file installation Virtual channels loading To load the virtual channel libraries open the Virtual Channel window Load the files 208T16 and 208T16 Alarm and validate with the green icon Page 31 67 Vers...

Page 32: ...Wintax User profile installation Conditions loading Open the Conditions window Load the file 208T16 and validate with the green icon Page 32 67 Version 24 04 2015...

Page 33: ...Wintax User profile installation Events loading Open the Events window Load the file 208T16 and validate with the green icon Page 33 67 Version 24 04 2015...

Page 34: ...r of your 208T16 main switch must be ON If the connection is ok you would see the Alias name of the ECU Then click on the Setup Acquisition icon Complete the information Track Session and Run Name as...

Page 35: ...n click on Download data from Marvel A new window appears showing all the laps available Select the laps you want to download and press enter The green bar gives you information about the downloading...

Page 36: ...r Connect the USB key to one of your computer USB port with the adaptor Then only for the first time you download from the USB key launch the FlashCard Download Wizard Complete the information Track S...

Page 37: ...from the USB key Select the device serial number of the ECU which is connected and click on Next Complete the information if necessary but do not change the Device Alias Then click on Next Page 37 67...

Page 38: ...Wintax Download data from the USB key Choose Manual Download then click on Next Tick both manual options then click on the Add icon Page 38 67 Version 24 04 2015...

Page 39: ...wnload data from the USB key Choose the drive of the USB key then click on OK Select the drive you have choosen must be blue highlighted in the Flashcards frame then click on End Page 39 67 Version 24...

Page 40: ...Wait until the Activate Flashcard icon become green then click on Download Data from flashcard A new window appears showing all the laps available Select the laps you want to download and press enter...

Page 41: ...ta open the data browser In the top left frame select the folder where are the data in this example Sardinia rally Sardaigne Then select on the left frame the session then the laps on the right frame...

Page 42: ...u to analyse the behaviour of your 208T16 Several layouts which display graphs more explanation from page 45 Events which show you when there are important alarms List of channels You may also see oth...

Page 43: ...he layout you are looking for example low oil pressure event for engine graph low battery voltage for Elec graph To get more information about the event displayed just go over the blinking line with y...

Page 44: ...ure Red for too hot temperature On the main window Engine Rev must not exceed 8000 rpm 8000 rpm limit is represented by a dashed line Oil Pressure must not be below 3 bars limit is represented by a da...

Page 45: ...the ALS is activated ON Check if the exhaust temperature is not too high 900 C limit for ALS 950 limit for alarm If a red graph apperas on the bottom of the main window it would mean the popoff valve...

Page 46: ...tion error of the VVT is between 3 et 3 limits represented by dashed lines in the left window An easier way to check if the VVT is working well is to check that green bars must be a way greater than t...

Page 47: ...urrent increases and the reason why mainly because of the start of the radiator fan the starter or the PEAL electric motor Check the VVT Diagnostic it must be 0 The bottom left window shows the voltag...

Page 48: ...o look at the histogram which represent the difference between the Fuel Pressure and the Fuel Pressure Target and check that green bars are a way bigger than the others Check the richness it must be o...

Page 49: ...the ECU and the throttle body or Throttle motor failure Check that the 3 channels dedicated to pedal calculated pedal position pedal position 1 and 2 are same values If one of them is different it mea...

Page 50: ...g knock detected for every cylinder This allow you to check the engine functioning if the strong knock diagnostic is on during an important part of the stage it means there is probably knock for this...

Page 51: ...hed line Look if the Stage mode has been selected If these 3 threeshold have been reached in this order the launch strategy Start4WD must be activated Red marker Then if the driver push full throttle...

Page 52: ...ashed lines To be sure there is no electrical problem with the water pump or its supply loom the sum of the currents consumed by the pump I_WaterPumps must be close to the current reference I_WaterPum...

Page 53: ...ver 3 bars limit represented by a dashed line On the bottom right window there is a representation of the Oil Pressure function of the Engine Rev and Throttle position the 3 bars limit is represented...

Page 54: ...fficiency of the intercooler in comparison with the atmospheric temperature On the bottom windows you can see the distribution of the compressed air temperature absolute and in comparison with the atm...

Page 55: ...shifter sensor voltage ShifterAna must be close to 2 5 V When the driver is pushing the gearbox know to shift down a gear the shifter sensor voltage is decreasing When the driver is pulling the gearb...

Page 56: ...under 130 C limit represented by a purple dashed line The Rear Diff Temperature Tdiff_R must be under 120 C limit represented by a yellow dashed line On the right windows you have an overview of the G...

Page 57: ...youts Shifter The top window is the same as the one described in the Transmission Layout The bottom windows displays the engine rev at which the driver change the gear Main window Page 57 67 Version 2...

Page 58: ...it with the current consumed I_H17_PEAL and I_H18_PEAL to increase the pressure in the accumulator up to 70 bars On the right window you have a report of The number of handbrake uses HandBrake_MaxNb T...

Page 59: ...the rear brake circuit measured after the handbrake PHandBrake You can also see if the driver is using both throttle pedal and brake pedal Both_Pedals On the top right window is displayed the percent...

Page 60: ...inal accelerometers AX_SRG and AY_SRG The position of the steering wheel Steer_A The speed of the car Speed On the top center windows you can see the dynamic chassis information On the right windows y...

Page 61: ...e road section The merge function is available in the Data Brower right clic on the selected laps Append Laps On the right window you can see for the selected laps The consumption value at the start o...

Page 62: ...r windows presents data function of the time It allows you to compare more precisely different drivers to one driver for several time in the same stage in Data Browser select the laps of the first dri...

Page 63: ...tion of the driver to drive the car Throttle pedal Gear Steering wheel position Brakes pressure Speed of the car In the left window is the histogram of the engine rev in the right widow the histogram...

Page 64: ...he white vertical line on the right window the right case in color means the diagnostic has been ON before the selected time We recommend you to check the part when a diagnostic is ON with clever as s...

Page 65: ...epresentation of the warnings that can be displayed on the dashboard To know if an alarm or a warning has been displayed look at the DDU_Page channel When the channel shows the alarm message it means...

Page 66: ...ant to do a report during an event to check if the variation of values or to compare cars values To ease the job we recommend you to merge the laps as the itinerary of the rally 1 lap for 1 stage 1 la...

Page 67: ...update via the USB key FlagInjOC Diagnostic open circuit injector NTurbo Krpm Trubo rev Vbatt volt Battery voltage FlagInjSC Diagnostic short cut injector P1 mbar Air pressure in the filter box after...