Pfaff powerLine 2595, Setup Instructions

Page 1: ...296 12 19 005 002 Aufstellanleitung engl 09 12 2595 2596 SET UP INSTRUCTIONS ...

Page 2: ...translation of PFAFF Service Manuals whether in whole or in part is only permitted with our prior consent and with reference to the source PFAFF Industriesysteme und Maschinen AG Hans Geiger Str 12 IG Nord D 67661 Kaiserslautern ...

Page 3: ...djusting the table top height 15 4 03 Assembling the EcoDrive control unit P74 ED L 16 4 04 Setting the sewing machine into the stand 17 4 05 Assemble the mounted motor 18 4 06 Apply drive belt and tension 19 4 07 Mounting the belt guard of the flange motor 19 4 08 Connecting the safety switch 20 4 09 Checking the start inhibitor function 20 4 10 Assembling the LED lamp optional 21 4 11 Fitting th...

Page 4: ...et up site If the machine was delivered without a table both the stand and the table top intended for use must be constructed for a weight of at least 100 kilos 1 01 Explanation of the symbols In these Set Up Instructions symbols emphasize operations to be carried out or important information The symbols used have the following meaning Note information Service repair adjustment maintenance work to...

Page 5: ... description only applies to one special sewing machine for which all individual components have been delivered by the PFAFF Industrie Maschinen AG 2 01 Sewing machine accessories Sewing machine accessories Description No of pieces Thread guide and take up lever guard with screws and nuts 1x V belt and belt guard with screws 1x Bobbin 5x Reel stand complete 1x Scope of delivery ...

Page 6: ... rubber pads with screws 2x Front rubber pads 4x Hinge with screws 2x Sewing head support Tilt lock 1x Oil pan with 5 screws and washers Oilcan 1x Sachet with 80 ml oil Dusting brush 1x Allan key 3 mm 1x Screwdriver large 1x Screwdriver small 1x Sewing head protective cover ...

Page 7: ...ption No of pieces Earth cable 3x Screw and washers Motor bracket with fixing screws Drive wheel drive belt belt guard and approach barrier switch with Fixing screws Set up instructions instruction manual to the machine Scope of delivery ...

Page 8: ...ccessories for the sewing machine drive EcoDrive P74 ED L Scope of delivery Control package EcoDrive P74 ED L Description Motor Control box with switch fastening screws and cable Adapter cable for synchronizer ...

Page 9: ...age EcoDrive P74 ED L Description A B C D F1 TE PM Control panel bracket with control panel and fastening screws Speed control unit with holder and fastening screws and connecting rod to the pedall Scope of delivery ...

Page 10: ... 4 R22 209 0 0 4 644 R 2 3 2 x R 9 4 x 14 0 0 4 2x 14 0 0 4 2x R 8 4 x R 1 5 2 x 50 0 0 4 2x R 9 2 x 50 0 0 4 2x 0 5 N M A A B B A A 17 0 5 2x B B 0 3 Stand and table top 3 01 Table top cutout PFAFF 2595 2596 PLUS with tilted work base ...

Page 11: ...tilted work base 0 5 0 5 0 5 115 106 92 364 40 2x 99 2x 562 50 60 4x R 2 2 206 0 4 233 5 0 4 2x 80 0 4 2x R 1 0 4 x 208 0 4 2x 644 R 2 3 2 x R 9 4 x 14 0 4 2x 14 0 4 2x R 8 4 x R 1 5 2 x 50 0 4 2x 50 0 4 2x 66 2x 77 3 2x R 9 4 x R 9 2 x 40 0 5 A A B B 18 7 0 5 0 A A B B 17 5 0 5 2x ...

Page 12: ...x R 1 0 4 x 208 0 4 2x 644 R 2 3 2 x R 9 4 x 14 0 4 2x 14 0 4 2x R 8 4 x R 1 5 2 x 50 0 4 2x 50 0 4 2x 66 2x 77 3 2x R 9 4 x 0 5 A A B B 0 5 0 5 0 5 20 18 7 0 5 0 A A 17 5 0 5 2x B B 906 4001 151 Vers 08 04 08 Stand and table top 3 03 Table top cutout PFAFF 2595 2596 BASIC with clutch motor without tilted work base ...

Page 13: ...5 30 100 230 275 6 90 56 70 75 87 360 20 30 115 0 1 Stand and table top View Underside table top Speedcontrolunit Controlbox P 321 P 74 ED L 3 04 Assembly drawing for the table top PFAFF 2595 2596 PLUS with and without tilted work base ...

Page 14: ...4 01 Assembling the stand and table top Assemble the stand part no 906 3750 010 895 and table top as shown in the following illustration The stand and table top must be constructed for a weight of at least 100 kg When assembling the table top please observe the assembly drawing Chapter 3 04 Fig 4 01 ...

Page 15: ...nd and then level the table top horizontally To avoid the stand tilting adjust it evenly on both sides To guarantee that the stand is standing securely it must be positioned securely on the ground with all four legs The height can be adjusted with screw 2 4 02 Adjusting the table top height Installation Fig 4 02 1 2 1 ...

Page 16: ... 1 to the table top with a mains lead cleat Assemble the speed control unit 3 and attach it to the table top with two screws 6x30 Mount the pedal on the stand s cross bar aligning the middle of the pedal with the centre of the needle Fit connection rod 4 to speed control unit 3 and to the pedal The slant of the pedal can be adjusted after loosening screw 6 slant angle approx 10 Fig 4 03 6x30 2x 6x...

Page 17: ...ng the sewing machine into the stand Attach each of the hinges 1 to the sewing head with two screws M6 x 16 On the PFAFF 2595 and 2596 attach tilt lock 2 with a M5 x 6 screw Set the sewing machine into the table top Fig 4 04 1 2 ...

Page 18: ... is positioned with the hub in the drive shaft slot Screw threaded bolts 9 into bearing plate 1 Use screw 10 Fig 4 06 to fix motor 2 bearing plate 1 to the machine housing Tighten screws 10 only a little The threaded bolts 9 and the screws 6 and 10 can be screwed into the respective holes A or B depending on the table top Hole A table top without tilt base Hole B table top with tilt base 1 2 3 4 5...

Page 19: ...Pivot the motor bearing plate 2 so that the drive belt 11 is taut In this position tightly fix screw 10 Fig 4 07 4 07 Mounting the belt guard of the flange motor Attach belt guard 1 with screws 2 and 3 3 2 1 Fig 4 06 11 10 2 10 A B Version A Version B Installation ...

Page 20: ...he main switch is on Fig 4 08 4 09 Checking the start inhibitor function Switch the machine on at the main switch and tilt back the sewing head The error message Err 9 must appear on the control panel If the message does not appear check the setting of safety switch 2 After the sewing head has been returned to the upright position the machine is ready for operation again 1 2 Installation ...

Page 21: ...plete voltage mounting plate Assemble the LED lamps 1 as shown in Fig 4 10 Install cable 2 in the recess of the machine arm and lead plug 3 down through the machine Secure cable 2 with clamps 4 and 5 and the corresponding available screw Reattach the voltage mounting plate and head and arm cover Installation ...

Page 22: ...r to the LED lamp Attach transformer 1 to the table top with four screws 4 x 20 Screw the power line with clamps and main leads cleat to the table top Connect the cable to the LED lamp with a connector Installation Fig 4 11 4x20 4x ...

Page 23: ...hread guide 6 in hole 7 and fasten with nut 8 from below Attach take up lever guard 9 with bolts 10 M4 x 10 and nuts 11 to arm cover 2 Leave face plate and arm cover unscrewed for the next assembly steps 4 12 Assembling the thread guide and take up lever guard Installation Fig 4 12 3 3 5 4 1 2 8 11 6 7 9 10 ...

Page 24: ...rews 2 Insert sewing head support 3 into the hole in the table top Do not operate the machine with support 3 Danger from top heavy sewing head Machine cannot fall over when tilted backwards 4 13 Assembling the top V belt guard and sewing head support Installation Fig 4 13 3 2 2 2 1a 1 ...

Page 25: ...rews M5 x 12 Attach control panel 3 to bracket 2 with two screws 5 x 10 Lead the control panel cable through hole 4 in the case Connect the control panel plug with the connector provided for the control panel in the arm of the machine Reattach face plate 5 and arm cover 6 Installation Fig 4 14 3 2 1 4 6 5 ...

Page 26: ...ttached in order to discharge static electricity Connect the earth cable from the superstructure 480 mm to the earthing connection A Join earthing connection A andearthing connection B with the earth cable 700 or 100 mm Connect the earthing connection on the motor base with earthing connection A with the earth cable 700 mm On control P74 ED L connect main switch and earthing connection A with the ...

Page 27: ...S26 4 16 Block diagram PFAFF 2595 96 PLUS with EcoDrive P74 ED L Synchronizer PD 6 for software download Q1 Power switch Mains plug Control unit P74 ED A1 Optional Option BDF PICO TOP Light barrier 2595 PLUS 2596 PLUS Installation Ministop drive unit long with incremental transducer LED power supply unit ...

Page 28: ...ine s pneumatic tube To ensure the perfect functioning of all pneumatic devices there must be a sup ply system pressure of between 8 and 10 bar The operating pressure is 6 bar also see Chapter 9 Care and Maintenance of the Service Manual Installation 4 17 Mounting connecting the maintenance unit Fig 4 17 1 ...

Page 29: ...ticularly its electrical wiring and pneumatic tube connections for any damage Have skilled personnel check if the machine can be operated with the available mains vol tage Do not operate the machine if there is any discrepancy The machine may only be connected to an earthed socket 5 01 Switching the machine on off Switch the machine on see Chapter 7 01 On off switch in the instruction manual ...

Page 30: ...fo pfaff industrial com Hotlines Technical service 49 175 2243 101 Application consultance 49 175 2243 102 Spare parts hotline 49 175 2243 103 Printed in Germany PFAFF Industriesysteme und Maschinen AG 2009 PFAFF is the exclusive trademark of VSM Group AB PFAFF Industriesysteme und Maschinen AG is an authorized licensee of the PFAFF trademark ...