PFT 00 05 69 13, Operating Instructions Manual

Page 1: ...ng Instructions 09 2006 Knauf PFT GmbH Co KG 1 OPERATING INSTRUCTIONS Item number of the operating instructions 00 08 31 50 Item number of the machine parts list 00 05 69 13 MIXER PUMP PFT G 54 E WE K...

Page 2: ...PFT GmbH Co KG 2 It is prohibited to forward this document even excerpts without our written authorisation All technical specifications diagrams etc are subject to copyright law All rights errors and...

Page 3: ...g the machine into service since we assume no liability for accidents or damage caused by incorrect operation The PFT G 54 E mixer pump will be a reliable aid if it is operated properly and handled wi...

Page 4: ...ause Remedy 30 Spare parts drawing of material hopper and frame 32 Material hopper and frame spare parts list 33 Star wheel spare parts drawing 34 Star wheel spare parts list 35 Gear box spare parts d...

Page 5: ...nit is situated on the mixing tube The ready mix dry mortar is mixed and water is added to it in the mixing tube It is pumped into the material hose by the screw pump Please observe the processing gui...

Page 6: ...y faults that could impair safety WARNING The operating safety and maintenance regulations must be observed if integral parts are installed for special types of processing which are not specified in t...

Page 7: ...nsufficient or excess illumination can be dangerous WARNING The protective grille may not be removed while preparing or operating the machine WARNING Special information regulations and restrictions f...

Page 8: ...ally switched back on again lock the main switch and pull the key for example or attach a warning sign to the main switch 11 If work has to be carried out on live components a second person should be...

Page 9: ...he machine to avoid injury through high pressure discharges of mortar Furthermore wear safety goggles No other persons may be within the immediate vicinity of the machine in the process Only conveying...

Page 10: ...er 00 05 69 13 1 Motor connection cable 2 Mixer pump motor 3 Protection grille material hopper 4 Material hopper 5 Tool box 6 High pressure pump 7 Water supply 8 Compressor 9 Mortar pressure gauge 10...

Page 11: ...n of rotation control lamp 3 Main reversing switch 4 Water pump socket 16 A 5 Compressor socket 16 A 6 230 V earthling outlet 16 A fuse 7 Mixer pump motor socket 8 Blind plug 4 pin HAN 3A 9 Mains conn...

Page 12: ...e water manifold item number 00 04 22 53 1 Water pressure gauge 2 Water safety switch 3 Pressure reducer 4 Solenoid valve 5 Outlet tap antifreeze 6 Needle valve for regulating the water volume 7 Water...

Page 13: ...ing Instructions 09 2006 Knauf PFT GmbH Co KG 13 Overview of the air manifold item number 00 04 22 62 1 Air from compressor 2 Counter flow valve 3 Compressor shutdown 4 Air pressure safety switch 5 Ai...

Page 14: ...ance between the air nozzle tube and spray cap should always be equivalent to the diameter of the spray cap hole e g 14 mm spray cap 14 mm distance Motor protection switch Output Setting value Designa...

Page 15: ...pump motor Establishment of zero pressure Significant contribution to the safety of the operating personnel Durability of the pump components WARNING Make sure the main switch is switched off during...

Page 16: ...ted mortar pumping pressure An adverse position of the screw pump in the liner will result in water flowing back to the hopper accompanied by a distinct gurgling noise Switch the machine on and off re...

Page 17: ...only be connected to a worksite switchgear assembly with 32 A fuse protection and a 30 mA earth leakage circuit breaker that conforms to regulations The connection cable must correspond to version H0...

Page 18: ...ton 2 water pump runs Adjust the water factor Adjust the expected water volume at the needle valve 3 Observe the specifications of the material manufacturer During operation Every interruption of the...

Page 19: ...switch briefly to Hand The star wheel can be switched to the positions HAND The star wheel runs whenever the machine is connected and switched on Mortar can be added to the mixing area in this positio...

Page 20: ...650 to 750 l h If mortar emerges correct the water supply for optimum consistency by adjusting the water quantity with the needle valve visible on the cone of the water flow meter Turn the hand wheel...

Page 21: ...ssure switch 1 and open the air tap on the spraying gun The machine starts cleaning can now be started At first material of low consistency flows out of the spraying gun then mortar of the correct con...

Page 22: ...effect Smaller nozzles create a better spraying effect It is important that the distance between the air nozzle tube and the nozzle outlet corresponds to the diameter of the nozzle Interruption of wo...

Page 23: ...the motor flange and tilt the motor Remove the mixing shaft 2 and clean it Clean the mixing area with a spatula Insert the cleaning shaft and mixing tube cleaner with the scrapers pointing downwards...

Page 24: ...gun separately under running water Close the water intake valve Depressurise the water hose by opening and then carefully disconnecting the water valve on the side Now disconnect the power supply WAR...

Page 25: ...r pressure gauge falls to 0 bar by turning the selector switch 3 water supply is automatically interrupted Undo the nut on the pressure flange slightly to allow the residual pressure to be released Un...

Page 26: ...failure Use the suction inlet item number 00 00 69 06 and high pressure pump to supply the machine with clean water from a container Measures to be taken if there is a risk of frost After cleaning the...

Page 27: ...now blown out of the manifold with compressed air at 1 5 bar for about 1 minute Empty the mixer pump by folding up the entire pump component Disconnect and empty the mortar hoses The machine is now co...

Page 28: ...ING Make sure all hoses are depressurised before opening the couplings observe the mortar pressure gauge display Maintenance The water inlet filters in the pressure reducer should be taken out and cle...

Page 29: ...35 coupling and reducer item number 20 11 80 00 Agitator for the improved solubilisation and mixing of the material Direct drive via the rotor tangs Volume of approx 1 2 l All guidelines of the mater...

Page 30: ...safety switch misadjusted Machine will not start Material Too much thickened material in the hopper or mixing area Half empty the hopper and restart it Material in pump component too dry WARNING Turn...

Page 31: ...return slowly Mixing shaft defective no original PFT mixing shaft to normal setting or readjust or replace pump Pressure reducer misadjusted or defective Eliminate any other causes Rotor worn out defe...

Page 32: ...PFT G 54 E Operating Instructions 09 2006 Knauf PFT GmbH Co KG 32 Spare parts drawing of material hopper and frame...

Page 33: ...ated 15 2 20 20 78 02 Hex screw M8 x 50 DIN 933 zinc plated 16 2 20 20 72 00 Nut M8 DIN 985 zinc plated 17 2 00 04 89 96 Carrying handle G 54 E RAL 2004 18 12 20 20 63 22 Flat screw M8 x 20 DIN 603 zi...

Page 34: ...PFT G 54 E Operating Instructions 09 2006 Knauf PFT GmbH Co KG 34 Star wheel spare parts drawing...

Page 35: ...wheel ring nut M24 galv 2 1 00 04 91 79 Star wheel G 54 deep drawn RAL 2004 3 1 20 10 18 10 Star wheel fixing plate 4 1 00 04 25 87 Gearbox 0 75 kW 28 U min ZFQ38 RAL 2004 5 4 20 20 91 10 Spring wash...

Page 36: ...PFT G 54 E Operating Instructions 09 2006 Knauf PFT GmbH Co KG 36 Gear box spare parts drawing...

Page 37: ...t M8 DIN 985 zinc plated 8 2 20 20 78 05 Hex screw M 8 x 40 DIN 933 zinc plated 9 4 20 20 72 00 Nut M8 DIN 985 zinc plated 10 2 20 20 78 01 Hex screw M 8 x 35 DIN 933 zinc plated 11 1 20 10 29 01 Prot...

Page 38: ...PFT G 54 E Operating Instructions 09 2006 Knauf PFT GmbH Co KG 38 Mixing tube spare parts drawing...

Page 39: ...suction flange D 117 x 5 10 1 20 10 42 14 D pump suction flange for O ring LA 200 mm 11 2 20 20 11 00 Geka coupling 1 internal thread 12 3 20 20 17 00 Geka coupling gasket 13 1 20 20 16 50 Geka coupli...

Page 40: ...PFT G 54 E Operating Instructions 09 2006 Knauf PFT GmbH Co KG 40 Control box spare parts drawing item number 00 02 13 43...

Page 41: ...assembly 9 1 20 45 27 51 Phase sequence relay 200 500 V w 2 chargers 10 2 20 41 90 80 Fine fuse 5 x 30 0 315 A 11 2 20 41 92 50 Safety fuse TRKS 4 1 SI 5 x 30 12 1 00 02 21 38 Transformer unit 400 V 4...

Page 42: ...PFT G 54 E Operating Instructions 09 2006 Knauf PFT GmbH Co KG 42 Control box spare parts drawing item number 00 02 13 43...

Page 43: ...ressure switch IP 67 13 1 00 05 59 56 Water flow pressure switch cpl M22 14 1 00 05 38 42 Sensor plate for pressure switch black liquid M22 15 1 00 05 59 52 Illuminated button green cpl M22 16 1 00 05...

Page 44: ...PFT G 54 E Operating Instructions 09 2006 Knauf PFT GmbH Co KG 44 Spare parts drawing of compressor item 20130015 air manifold item 00042262...

Page 45: ...afety switch PS3 AF1 HMRS 1 4 0 9 1 2 bar opener 9 1 20 13 51 10 Safety switch PT 5 type 1 4 1 5 2 5 bar 3 pin opener 10 1 20 20 37 12 Screwed joint 1 4 external brass thread for automatic switch off...

Page 46: ...PFT G 54 E Operating Instructions 09 2006 Knauf PFT GmbH Co KG 46 High pressure pump spare parts drawing item number 00 05 67 92...

Page 47: ...1 96 Hose clip 19 21 7 1 20 21 36 00 Water air hose 1 2 x 1300 mm 8 1 20 42 41 10 Motor connection cable 0 8 m CEE plug 4 x 16 A 6 h red ring eyelet 4 mm 9 1 00 04 11 27 Connector skintop M20 x 1 5 10...

Page 48: ...PFT G 54 E Operating Instructions 09 2006 Knauf PFT GmbH Co KG 48 Water manifold spare parts drawing item number 00 04 22 53...

Page 49: ...20 20 46 00 T piece 4 x 1 2 internal thread no 223 zinc pl 16 1 20 15 52 00 Pressure reducer D06FN 1 2 1 2 bore 17 2 20 20 31 07 Nipple 1 2 flat external thread with reducer nut 3 18 1 20 15 26 13 So...

Page 50: ...PFT G 54 E Operating Instructions 09 2006 Knauf PFT GmbH Co KG 50 Spraying gun spare parts drawing...

Page 51: ...stic 3 1 20 19 60 00 Spraying gun 35 mm 4 1 20 19 00 02 Spraying gun 25 mm LW24 nozzle 14 mm 5 1 20 19 12 00 Spray cap 20 mm 6 1 20 19 11 00 Spray cap 18 mm pack 10 pieces 7 1 20 19 10 00 Spray cap 16...

Page 52: ...PFT G 54 E Operating Instructions 09 2006 Knauf PFT GmbH Co KG 52 Main power circuit diagram S1079...

Page 53: ...PFT G 54 E Operating Instructions 09 2006 Knauf PFT GmbH Co KG 53 Controlling current circuit diagram S1079...

Page 54: ...r Mixing shaft Check pump coupling for wear Protection grille Is protective grille still even Frame Check all welded seams Frame Check whether all screwed joints are fitted tightly Frame Check for dis...

Page 55: ...of material hopper kg Total weight 273 kg 3 Electrical specifications Connected load 5 5 400 KW rpm Fuse protection 32 A Connection cable mm Supply voltage 400 V 3 phases 50 Hz V Control voltage V No...

Page 56: ...PFT GmbH Co KG 56 WE KEEP THINGS MOVING Knauf PFT GmbH Co KG Postfach 60 97343 Iphofen Einersheimer Stra e 53 97346 Iphofen Deutschland Telefon 49 9323 31 760 Telefax 49 9323 31 770 Technische Hotline...