PFT G 54 E
Operating Instructions
09/2006
Knauf PFT GmbH & Co.KG
4
Intended use ................................................................................................................................................................................................. 5
Operating principle........................................................................................................................................................................................ 5
Basic safety instructions ............................................................................................................................................................................... 6
General instructions ...................................................................................................................................................................................... 8
Overview of the G 54 E, item number: 00 05 69 13.................................................................................................................................... 10
Overview of the control box, item number: 00 02 13 43 ............................................................................................................................. 11
Overview of the water manifold, item number: 00 04 22 53 ....................................................................................................................... 12
Overview of the air manifold, item number: 00 04 22 62 ............................................................................................................................ 13
Checking the setting values (factory setting) .............................................................................................................................................. 14
Checking the setting values (factory setting) .............................................................................................................................................. 14
Checking the conveying pressure and backpressure ................................................................................................................................. 16
Putting the machine into service................................................................................................................................................................. 17
Adjust the water factor ................................................................................................................................................................................ 18
Filling the storage container with dry mortar............................................................................................................................................... 20
Spraying gun............................................................................................................................................................................................... 21
Mortar consistency...................................................................................................................................................................................... 22
Interruption of work ..................................................................................................................................................................................... 22
Measures at the end of work and during cleaning ...................................................................................................................................... 23
Clearing hose blockages ............................................................................................................................................................................ 25
Measures to be taken in the event of a power failure ................................................................................................................................. 25
Measures to be taken in the event of a water supply failure....................................................................................................................... 26
Measures to be taken if there is a risk of frost ............................................................................................................................................ 26
Maintenance ............................................................................................................................................................................................... 28
Accessories................................................................................................................................................................................................. 29
Fault – Cause - Remedy............................................................................................................................................................................. 30
Spare parts drawing of material hopper and frame .................................................................................................................................... 32
Material hopper and frame spare parts list ................................................................................................................................................. 33
Star wheel spare parts drawing .................................................................................................................................................................. 34
Star wheel spare parts list........................................................................................................................................................................... 35
Gear box spare parts drawing..................................................................................................................................................................... 36
Gearbox spare parts list.............................................................................................................................................................................. 37
Mixing tube spare parts drawing ................................................................................................................................................................. 38
Mixing tube spare parts list ......................................................................................................................................................................... 39
Control box spare parts drawing, item number: 00 02 13 43...................................................................................................................... 40
Control box spare parts list, item number: 00 02 13 43 .............................................................................................................................. 41
Control box spare parts drawing, item number: 00 02 13 43...................................................................................................................... 42
Control box spare parts list, item number: 00 02 13 43 .............................................................................................................................. 43
Spare parts drawing of compressor (item 20130015), air manifold (item 00042262)................................................................................. 44
Spare parts list for compressor (item 20130015), air manifold (item 00042262)........................................................................................ 45
High pressure pump spare parts drawing, item number: 00 05 67 92........................................................................................................ 46
High pressure pump spare parts list, item number: 00 05 67 92 ................................................................................................................ 47
Water manifold spare parts drawing, item number: 00 04 22 53 ................................................................................................................ 48
Water manifold spare parts list, item number: 00 04 22 53 ........................................................................................................................ 49
Spraying gun spare parts drawing .............................................................................................................................................................. 50
Spraying gun spare parts list ...................................................................................................................................................................... 51
Main power circuit diagram S1079 ............................................................................................................................................................. 52
Controlling current circuit diagram S1079................................................................................................................................................... 53
Check list for annual inspection by specialist (master copy) ...................................................................................................................... 54
Technical specifications.............................................................................................................................................................................. 55