PFT 00 25 66 38, Operating Manual

Page 1: ...s PFT cutter for rafters for CUTMASTER PFT MINICUT Article number of the operating manual 00 43 36 09 Article number 00 25 66 38 PFT CUTMASTER 1100 310 Article number 00 29 30 72 PFT CUTMASTER 1300 31...

Page 2: ...9 07 2013 Knauf PFT GmbH Co KG P O Box no 60 97343 Iphofen Einersheimer Stra e 53 97346 Iphofen Germany Phone 49 9323 31 760 Fax 49 9323 31 770 Technical hotline 49 9323 31 1818 info pft iphofen de ww...

Page 3: ...11 Reaction in case of danger and in case of accidents 24 12 Technical data 25 12 1 Technical data PFT CUTMASTER 1100 310 25 12 2 Connection values 25 12 3 Technical data PFT MINICUT 25 12 4 Technica...

Page 4: ...ection 42 24 1 Transformer 42 25 Change the cutting wire 43 25 1 Secure against restarting 43 25 2 Spare cutting wire 43 25 3 Cutting wire storage above 43 25 4 Cutting wire storage below 44 26 Mainte...

Page 5: ...declaration relates exclusively to the machinery in the state in which it was placed in the market and excludes components which are added and or operations carried out subsequently by the final user...

Page 6: ...s and general safety instructions for the application area of the device are to be adhered to Read the operating manual thoroughly before starting any work It is a part of the product and has to be ke...

Page 7: ...juries or material damage DANGER indicates an immediate dangerous situation which leads to severe injuries or death if not averted WARNING indicates a possibly dangerous situation which may lead to se...

Page 8: ...iled considering the applicable standards and regulations the status of technology as well as our long term expertise and experiences The manufacturer is not responsible for any damage in the followin...

Page 9: ...bited without a written declaration from the manufacturer Violations may lead to damage compensation Other claims are reserved 2 6 Spare parts WARNING Danger of injury due to wrong spare parts Wrong o...

Page 10: ...ment which are present due to special working conditions at the operational site of the tool He must implement these in form of operating instructions for operating the tool During the entire time of...

Page 11: ...rsonnel carry out the work allotted to them due to their technical qualification skills and experience as well as knowledge of the relevant regulations and to be aware of the possible risks on their o...

Page 12: ...s away from the working area When in doubt speak to the persons and escort them out of the working area Discontinue working until the unauthorised persons leave the work area Keep children away from t...

Page 13: ...to dangerous situations Therefore Use the tool only for the purpose specified Always adhere to the usage directives of the material manufacturer Strictly follow all instructions in this operating manu...

Page 14: ...is operating manual While working in a room vapours released while cutting must be absorbed using a suction device PVC coated materials are not allowed due to the harmful vapours released from cutting...

Page 15: ...speed and an extremely short heating up time The transformer is doubly protected A thermal fuse is integrated against overheating and a replaceable micro fuse against short circuit currents A push but...

Page 16: ...sulation is damaged and arrange for repairs Work on the electrical system must be carried out by qualified electricians only Switch off the electrical system to work on it and ensure that the voltage...

Page 17: ...ith intact safety equipment Therefore Before starting work check if the safety equipment is functioning properly and has been correctly installed Use safety equipment at all times 6 2 Labelling The fo...

Page 18: ...of crack in the main cutting wire Installed on the base plate Use PFT CUTMASTER only in well ventilated rooms Harmful vapours can be released from heated polystyrene Installed on the base plate Cautio...

Page 19: ...with narrow sleeves and without parts sticking out It mainly helps to protect from getting stuck into moving machine parts Do not wear any rings chains and other jewellery Safety shoes to protect from...

Page 20: ...in the following section which are obtained from the danger analysis Follow the safety instructions specified here and the warning instructions in the other chapters of the manual in order to reduce t...

Page 21: ...rised to rectify the fault 8 2 Faults The following chapter describes possible causes for faults and the activities carried out for their rectification In case faults occur frequently shorten the main...

Page 22: ...erheating Wait till the transformer has cooled down Operator current Cutting wire does not heat up Check the connecting cable from the transformer to the cutting bow If required Change the connection...

Page 23: ...tool Cold The cutting wire reaches its optimum operating temperature with great difficulty Rain Water on the cutting wire hinders the wire from reaching an optimum operating temperature Wind Cold and...

Page 24: ...stop has been eliminated and all safety equipment is installed and functioning properly 11 Reaction in case of danger and in case of accidents Preventive measures Always be prepared for accidents or f...

Page 25: ...utting depth 310 mm Cutting height 1110 mm Scale left up to 980 mm Scale right up to 420 mm 12 2 Connection values Particular Value Unit Power connection 230 V Power 150 VA Secondary voltage 30 V Prot...

Page 26: ...rt foot approx 1 0 kg Cutting depth 300 mm Cutting height 1350 mm Scale left up to 1000 mm Scale right up to 440 mm 12 5 Connection values Particular Value Unit Power connection 230 V Power 200 VA Sec...

Page 27: ...5 12 11 10 Fig 3 Overview of CUTMASTER 1100 310 1 On Off press button 2 Cutting bow 3 Storage screw for depth stop 4 Storage screw for swivel unit 5 Crane eyelet 6 Short right support angle 7 Storage...

Page 28: ...2 3 4 12 11 10 9 Fig 4 Overview of CUTMASTER 1300 310 1 On Off press button 2 Cutting bow 3 Storage screw for depth stop 4 Storage screw for swivel unit 5 Short right support angle 6 Cylinder handle f...

Page 29: ...ns or overlaps can be easily achieved Fig 6 Cuts 16 2 Cuts Cuts for cable ducts or drainage pipes can be easily made using the storage screw for the depth stop Fig 7 Mitre cuts 16 3 Mitre cuts The cut...

Page 30: ...brackets can be continuously adjusted and locked between 0 and 90 The support bracket on the right side ensures that the remaining part of the cut does not fall down The angular adjustment of the alu...

Page 31: ...1 MINICUT PFT MINICUT For panel thickness up to 140 or 230 mm ready to cut in 10 seconds no dust insulated for your safety no static charging bezel made of stainless steel can be changed easily 17 2 P...

Page 32: ...to 230mm DSS 250 cutting tool for panel thickness up to 230mm Brass brush Screwdriver Plastic case Fig 15 Section adapter MINICUT Section adapter Article number 00 28 55 29 MINICUT Bezel strap 1m Arti...

Page 33: ...s there is danger to life from falling parts or uncontrolled swinging parts Never step under suspended loads Observe the instructions regarding the provided anchorage points Do not fix at projecting m...

Page 34: ...od 19 3 Transport by a person Fig 18 Transport If folded PFT CUTMASTER can be transported easily by a single person 19 4 Car transport Fig 19 Car transport PFT CUTMASTER can be folded to save space an...

Page 35: ...aterials according to type and size and reuse or recycle ATTENTION Environmental damage due to wrong disposal Packaging materials are valuable raw materials and in many cases they can be reused or rec...

Page 36: ...talled and work as intended Never deactivate protection devices during operation Ensure order and cleanliness in the work area Loose components and tools on top of another or lying about pose potentia...

Page 37: ...t fall down 22 3 Position in the open CUTMASTER 1100 310 Fig 23 Free position An additional foot can be installed on the assembly plate 1 on the rear of PFT CUTMASTER Accessory article number 00257132...

Page 38: ...cutting bow and supporting angle Fig 26 Cutting bow Move the cutting bow 1 from the idle position and let it click into place at the 90 position NOTE Ensure that the knurled screws are loosened above...

Page 39: ...age screws 1 are installed in each case on top and bottom of the swivelling unit with which the cutting depth of the cutting bow 2 can be restricted Cuts with the same depth can be repeated in this wa...

Page 40: ...p one hand on the cutting bow press button and the other hand on the material that has been cut away from the path of cutting of the cutting wire Warning Always use the tool only in well ventilated wo...

Page 41: ...t the plug with the bayonet locking fitted at the end of the spiral cable into the socket provided for it on the main cutting bow 1 Position the front cutter 11 by loosening and shifting the height st...

Page 42: ...ening the two wing nut fitted inside centrally on the front cutter In order to recommission the main cutting wire 15 proceed as described earlier in the reverse sequence Make sure to lock the front cu...

Page 43: ...danger to life if you come in contact with live parts Activated electrical components can carry out uncontrolled movements and cause serious injuries Therefore Switch off the energy supply before star...

Page 44: ...ER Danger of death from electric current There is danger to life if you come in contact with live parts Activated electrical components can carry out uncontrolled movements and cause serious injuries...

Page 45: ...ll slide rails from top and bottom 1 with compressed air Oil or grease it slightly Do not operate CUTMASTER during cleaning If protective covers have been removed for cleaning purposes they must be pr...

Page 46: ...cause injuries Therefore Prior to starting the works ensure that there is sufficient space Carefully handle components with sharp edges Ensure order and cleanliness at the working place Loose compone...

Page 47: ...ining processing materials and dispose off in an environment friendly way 28 3 Disposal If no agreement for the recovery or the disposal was made recycle the disassembled components Scrap metals Recyc...

Page 48: ...screw for depth setting 4 2 00257001 Scale for bow above and below ITEM Qty Article no Article description 5 1 00257129 Base plate storage screw 6 2 00256998 Cylinder handle 90 mm Support angle for CU...

Page 49: ...17 1 Fuse holder ITEM Qty Article no Article description 18 2 00257002 Base plate scale right 19 2 00257003 Base plate scale left 20 3 00257120 End caps for foot round 21 1 00257132 Second foot round...

Page 50: ...HOT WIRE CUTTING TOOL Overview Operation Spare parts lists Spare parts drawing Spare parts list Page 50 29 07 2013 Qty Article no Article description 1 00271358 Complete frame bracket for CUTMASTER...

Page 51: ...on 3 2 00256993 Locking screw for depth setting 4 2 00257001 Scale for bow above and below ITEM Qty Article no Article description 5 1 00257129 Base plate storage screw 6 2 00256998 Cylinder handle 90...

Page 52: ...se 5 x 20 1 25A 15 1 Fuse holder ITEM Qty Article no Article description 16 2 Base plate scale CM 1300 17 1 Rear support foot CM 1300 18 1 Right foot with auxiliary plate 19 1 Left foot incl Swivellin...

Page 53: ...n Name of the inspector Test date Signature of the inspector Machine number Test indicator given O yes O no Visual test Functional test Comment Part Pass Fail Pass Fail Base plate level Scales still r...

Page 54: ...sassembly 46 47 Disassembly by personnel 46 Disposal 47 E EC Declaration of Conformity 5 Electric current 16 Electricians 11 Examples of use 29 F Face guard 20 Faults 21 Fuse protection 42 G General i...

Page 55: ...y shoes 19 Sealant 17 Secure against restarting 43 Signs 17 Simple breathing mask 19 Skilled personnel 11 Spare cutting wire 43 Spare parts 9 Spare parts drawing Spare parts list 48 Spare parts list o...

Page 56: ...s lists Page 56 29 07 2013 THE FLOW OF PRODUCTIVITY Knauf PFT GmbH Co KG P O Box no 60 97343 Iphofen Einersheimer Stra e 53 97346 Iphofen Germany Phone 49 9323 31 760 Fax 49 9323 31 770 Technical hotl...