PFT 00151992, Operating Manual

Page 1: ...very pump Part 2 Overview operation and service Item no of the operating manual 00164443 SWING M 1 5 kW 0 5 9 l min W7 Item no 00151992 SWING M 0 5 9 l min VA Item no 00256639 Read the operating manua...

Page 2: ...tion of this document exploitation or communication of its contents are prohibited unless expressly autho rised Violations may lead to damage compensation All rights are reserved in the event of paten...

Page 3: ...r 23 5 3 Preparing the machine 23 5 3 1 Risk of injury due to rotating pump shaft 23 5 3 2 Positioning machine 23 5 3 3 Connecting the power supply 24 5 3 4 Mortar hoses 24 5 3 5 Compressed air supply...

Page 4: ...of contents 6 3 Implementation by a service techni cian 44 6 4 Actions after completed mainte nance 44 6 5 Periodic inspection expert inspec tion 44 6 6 Spare parts lists 45 6 7 Accessories 45 7 Disas...

Page 5: ...for presentation purposes of facts not necessarily to scale and may slightly differ from the actual model of the device 1 2 Division The operating manual is divided into 2 books Part 1 Safety drinkin...

Page 6: ...ibed Warning Death or serious injury may occur if you do not take the precautions described Caution Minor injury may occur if you do not take the precautions described Note Property damage may occur i...

Page 7: ...14 EC Internal production control as per article 14 paragraph 2 in connection with annex V This declaration only refers to the machine in the state in which it has been placed on the market Parts sub...

Page 8: ...ice General information 1 7 Quality Control sticker Figure 2 Quality Control sticker The following details can be found on the Quality Control sticker CE confirmed as per EU directives Serial no seria...

Page 9: ...opper dimensions Detail Value Unit Filling height 540 mm Material hopper volume 38 l 2 2 Operating conditions Environment Detail Value Unit Temperature range 2 45 C Relative humidity max 80 Duration D...

Page 10: ...quality composition and consistency 2 4 Capacity values pump unit C 4 2 Pump capacity C 4 2 series Detail Value Unit Delivery rate approx 0 5 9 l min Operating pressure maximum 20 bar Delivery distanc...

Page 11: ...anger to life from falling parts or uncontrolled swinging parts Therefore Never step under suspended loads Observe the instructions regarding the provided anchorage points Do not attach to projecting...

Page 12: ...ordance with the transport conditions to be expected Only environmentally friendly materials were used for the packaging The packaging should protect the individual components until the assembly from...

Page 13: ...y during road transport The relevant vehicle driver is responsible for the operational loading 3 6 Transporting a running machine CAUTION Danger of injury from discharged mortar Injuries to face and e...

Page 14: ...mp unit 8 Mortar pressure gauge 4 2 Functional description SWING M The PFT SWING M is a small delivery pump with an electronic continuously adjustable 1 5 kW direct drive Its application is universal...

Page 15: ...can be used up to 20 bar oper ating pressure The pump unit C 4 2 can be used up to 20 bar oper ating pressure The possible conveying distance depends mainly on the flowability of the mortar Heavy sha...

Page 16: ...6 Control box lock 7 Green control lamp operation on 8 Pushbutton for control voltage ON OFF 4 4 2 Mixing and pumping 7 6 5 4 3 2 1 8 Figure 8 Mixing and pumping assembly 1 Connection for mortar hose...

Page 17: ...se 5 Open the ball valve 6 Switch on the machine until water emerges from the spray gun bleed the hose 7 Close the ball valve 8 Let pump run against pressure until there is no more increase in pressur...

Page 18: ...re Early detection of clogging or overload of the pump motor Relieving pressure Durability of pump components Is a major contribution to the safety of the operators 4 5 Operating modes Figure 14 Pump...

Page 19: ...ter to the right to a higher number increases the motor speed and thus the delivery rate material volume 4 6 Accessories Extension cable 3 x 2 5 mm BLU 3 16 A BLA 2 16 A 25 m Item no 20423420 Remote c...

Page 20: ...00159323 PFT bag squeezer SWING M Item no 00201565 Completely empties plastic bags filled with pastes PFT spraying set for finishing coats in case Item no 00232106 Pressure control max 3 bar Item no 0...

Page 21: ...g to the instruc tions in this user manual Prior to starting your work ensure that all components are complete and undamaged Prior to starting your work ensure that all covers and protection devices a...

Page 22: ...ing in the dusty area always has to wear a dust protection mask when filling the machine The rules of the Committee on Dangerous Substances AGS can be found under Technical Rules for Dangerous Substan...

Page 23: ...be stopped to eliminate the defects 5 3 Preparing the machine Prior to operating the machine carry out the following steps for preparing the machine 5 3 1 Risk of injury due to rotating pump shaft Fi...

Page 24: ...aring the mortar hoses 2 1 3 Figure 20 Preparing the mortar hoses 1 Connect the cleaner coupling 1 to the water tap 2 2 Connect the mortar hose 3 to the cleaner coupling 1 3 Open the water tap 2 and w...

Page 25: ...terial hopper with approx one litre of wallpaper paste or slurry so that the pump does not run dry when starting up 3 4 5 7 6 Figure 22 Switching on 4 Close the control circuit by inserting the dummy...

Page 26: ...5 3 5 3 Connecting the spray gun 2 1 3 4 Figure 25 Connecting the spray gun 1 Connect compressed air hose 1 to the spray gun 2 Make sure that the air tap 2 on the spray gun is closed 3 Connect mortar...

Page 27: ...pushbutton 1 control voltage OFF 2 Disconnect the power supply 2 by removing the connection cable 3 Inform responsible person at the operational site 4 If necessary call for medical assistance and fi...

Page 28: ...potentiometer 4 4 The machine can be switched on and off via the remote control cable 5 5 When working with dummy plug 6 the machine starts immedi ately 8 9 Figure 31 Open the ball valve 6 Open the b...

Page 29: ...t be shortened or the hose thickness increased 5 6 1 Open the valves on the spray gun 2 1 Figure 33 Open taps 1 Point the spray gun toward the wall to be plastered 2 Check that no one is in the spray...

Page 30: ...ir tap 2 on the spraying gun 5 7 1 In case of longer interruption of work break NOTE Always observe the setting time of the material to be processed Clean the system and mortar hoses depending on the...

Page 31: ...uries to eyes and face Beware of residual pressure 5 9 Switching off the machine 2 1 Figure 38 Switching off the machine 1 Turn the pump motor selector switch 1 to the 0 position 2 Switch off the mach...

Page 32: ...rtar may lead to injuries to eyes and face Never look into the spray gun Always wear protective goggles Always position yourself in such a way that you are not hit by the mortar being discharged 1 Ope...

Page 33: ...gain as soon as the air tap on the spray gun is re opened NOTE In case of a longer power cut the machine and the mortar hoses have to be cleaned immediately 5 11 Measures in case of risk of frost CAUT...

Page 34: ...are removed for cleaning purposes it is essential that they be properly reat tached when work is finished 5 12 3 Running the machine empty 2 1 Figure 42 Running the machine empty The machine must be...

Page 35: ...work 1 Connect the cleaner coupling 1 to the water tap 2 2 Press the water saturated sponge ball 3 into the mortar hose 4 3 Connect mortar hose 4 with the sponge ball to the cleaner coupling 1 4 Unsc...

Page 36: ...e material hopper can be cleaned with a water hose after having been emptied completely 5 12 7 Drain residual water 1 Figure 48 Opening the cleaning nozzles 1 Remove the cover from the cleaning nozzle...

Page 37: ...no 00588821 5 12 9 Tightening torques for the screws on the material hopper Figure 51 Tightening torque NOTE If the material hopper is dismantled for cleaning and then screwed back on the tightening t...

Page 38: ...electricians Personal protective equipment The following protective equipment has to be worn for all maintenance work Protective clothing Protective goggles Protective gloves Safety shoes 5 13 2 Faul...

Page 39: ...clean and re install the pump Operator Pump motor defective Replace the pump motor Service technician Connection cable defective Change connection cable Service technician Rotor worn or defective Rep...

Page 40: ...ischarged under pressure and cause injuries particularly to the eyes Persons commissioned with the cleaning of clogged hoses have to wear personal protective equipment protective goggles gloves for sa...

Page 41: ...Never look into the spray gun Always wear protective goggles Always position yourself in such a way that you are not hit by the mortar being discharged 1 Undo both screws 2 on the pressure flange slig...

Page 42: ...control voltage ON 3 Turn the pump motor selector switch 1 to right position 4 Let the machine run for a short while without mortar hoses 5 As soon as material flows out of the pressure flange switch...

Page 43: ...ying around or stacked on one another can cause accidents If components have been previously removed ensure that they are mounted again correctly reattach all fastening elements and adhere to the spec...

Page 44: ...ed 3 Ensure that all tools materials and other equipment used have been removed from the work area 4 Clean the work area and remove any spilled materials such as liquids processing material or similar...

Page 45: ...machine can be found on the Internet at www pft net Open the Document Centre under Service Downloads In this area select the spare parts list category In addition select the machine you are looking fo...

Page 46: ...Prior to starting the works ensure that there is suffi cient space Carefully handle components with sharp edges Ensure order and cleanliness at the working place Loose components and tools on top of...

Page 47: ...work safety and environmental protection regula tions Prior to starting the disassembly Switch off device and secure against restarting Disconnect the entire energy supply from the machine and dischar...

Page 48: ...e of remaining components sorted according to the type of material NOTE Environmental damage due to incorrect disposal Electrical scrap and components lubricants and other process materials are subjec...

Page 49: ...SWING M delivery pump Part 2 Overview operation and service Disposal page 49 52...

Page 50: ...SWING M delivery pump Part 2 Overview operation and service Disposal page 50 52...

Page 51: ...SWING M delivery pump Part 2 Overview operation and service Disposal page 51 52...

Page 52: ...S AT YOUR SITE Knauf PFT GmbH Co KG Postfach 60 97343 Iphofen Einersheimer Stra e 53 97346 Iphofen Germany Telephone 49 9323 31 760 Fax 49 9323 31 770 Technical hotline 49 9323 31 1818 info pft net ww...