PFT 00246057, Operating Manual

Page 1: ...Ph 50 Hz with AVO 500 Item no 00266950 LOTUS XS 230 V 1 Ph 50 Hz with pressure gauge Item no 00282613 LOTUS XS 230 V 1 Ph 50 Hz for spatula applications Item no 00754070 LOTUS XS r rubber mixing tube...

Page 2: ...r reproduction of this document exploitation or communication of its contents are prohibited unless expressly autho rised Violations may lead to damage compensation All rights are reserved in the even...

Page 3: ...ion by machine operator 25 5 3 Preparing the machine 25 5 3 1 Risk of injury due to rotating dosing shaft 25 5 3 2 Positioning machine 26 5 3 3 Connecting the power supply 26 5 3 4 Connecting the wate...

Page 4: ...LOTUS XS 230 V horizontal continuous mixer Part 2 Overview operation and service Table of contents 8 Disposal 45 9 Assembly instructions 46 page 4 48...

Page 5: ...e device is given to third parties also include the operating manual The figures in this manual are for presentation purposes of facts not necessarily to scale and may slightly differ from the actual...

Page 6: ...source of the hazard Information on possible consequences of disregarding the hazard Measures to avert the hazard Danger sign Signal word Significance Danger Death or serious injury will occur if you...

Page 7: ...irective 2000 14 EC Internal production control as per article 14 paragraph 2 in connection with annex V This declaration only refers to the machine in the state in which it has been placed on the mar...

Page 8: ...se of fitting block The fitting block has been designed and constructed only for the intended use described below NOTE Application range Primary use for water and neutral non adhesive liquids Also sui...

Page 9: ...re to the usage directives of the material manufacturer Strictly follow all instructions in this operating manual We accept no responsibility for damages caused by improper or unau thorised use The op...

Page 10: ...0 500 513 1 218 635 1 010 1 150 Figure 3 Dimension sheet in mm Detail Value Unit Empty weight approx 66 74 kg Length 1 218 1 240 mm Width 500 635 mm 513 mm Height 1 010 1 150 mm Maximum grain size 4 m...

Page 11: ...Temperature range 2 45 C Relative humidity max 80 Duration Detail Value Unit Max operating time at a stretch 8 hours Electrical details Detail Value Unit Voltage alternating current 50 Hz 230 V Power...

Page 12: ...there is danger to life from falling parts or uncontrolled swinging parts Therefore Never step under suspended loads Observe the instructions regarding the provided anchorage points Do not attach to...

Page 13: ...ked in accordance with the transport conditions to be expected Only environmentally friendly materials were used for the packaging The packaging should protect the individual components until the asse...

Page 14: ...t and frame 3 Remove the support feet from the frame 3 5 Transporting a running machine CAUTION Danger of injury from discharged mortar Injuries to face and eyes can occur Therefore Before opening the...

Page 15: ...11 Figure 6 Table of the assembly groups 1 Protective grille with sack opener 2 Motor cover 3 Mixer motor 4 Material hopper 5 Water manifold 6 Water inlet 7 Support foot with wheel 8 Wheel 9 Support...

Page 16: ...special tamper proof mortar outlet is designed without deep drawn outlet connection so that a down stream PFT feed pump or mortar bucket can be pushed underneath without difficulty Furthermore the sma...

Page 17: ...nd service Description 4 4 1 Material hopper with frame Figure 7 Material hopper assembly Material hopper with frame and gear motor 4 4 2 Mixing tube Figure 8 Steel mixing tube assembly Steel mixing t...

Page 18: ...ter connection from water supply 4 Water to mixing tube 5 Needle valve water quantity 6 7 Figure 12 Water tap assembly Water manifold for LOTUS XS item no 00266950 1 Pressure booster pump 2 Water conn...

Page 19: ...om water supply 4 Needle valve water quantity 5 Water to the mixing tube or flow meter 6 Flow meter 4 5 Connections 1 Figure 15 Power connection 1 Power supply connection 2 Figure 16 Water connection...

Page 20: ...5 mm BLA 2 16 A 25 m 230 V 1 Ph Item no 20423400 Water hose air hose DN19 Geka Geka 40 m Item no 20212100 Water pump as standalone suction pump AV 1000 with integrated pressure cut off and flow monit...

Page 21: ...view operation and service Description Water hose air hose DN12 Geka Geka 5 m Item no 20211100 Spray nozzle DN19 3 4 Geka Item no 20215700 TROLLEY tipping trolley Item no 00535699 Conversion kit for L...

Page 22: ...tinuous mixer Part 2 Overview operation and service Description Conversion kit for LOTUS XS spatula application Item no 00767144 Conversion kit for LOTUS XS from steel mixing tube to rubber mixing tub...

Page 23: ...t 2 Overview operation and service Description Retrofit kit for water flow meter 100 1 000 l h for Lotus XS Item no 00514763 You can find further accessories on the internet at www pft net or from you...

Page 24: ...ps according to the instruc tions in this user manual Prior to starting your work ensure that all components are complete and undamaged Prior to starting your work ensure that all covers and protectio...

Page 25: ...l and safety devices as well as the proper fitting of the protection devices The safe working condition of construction machinery has to be checked by the machine operator during operation If the safe...

Page 26: ...The machine is adjustable in height 1 Press the stand spring 1 and adjust the machine to the respective height 1 010 or 1 150 mm 5 3 3 Connecting the power supply Figure 22 Connect power supply 1 Onl...

Page 27: ...ner screen in the water inlet 1 is clean 2 Check whether the strainer screen in the water inlet of the booster pump 2 is clean Strainer screen for Geka coupling Item no 20152000 3 Clean the water hose...

Page 28: ...damage 5 3 5 Setting pressure reducer 1 Figure 28 Setting set for pressure reducer 2 4 6 5 7 3 Figure 29 Setting pressure reducer NOTE The adjustment range of the pressure reducer is 1 9 bar at maximu...

Page 29: ...in the mixing operation results in a slight irregularity in the consistency of the material This irreg ularity normalises by itself as soon as the machine has been working for a short while Therefore...

Page 30: ...e emergency permits inform the competent authorities 8 Assign specialised personnel with the troubleshooting After the rescue operations WARNING Danger to life from premature reactivation On reactivat...

Page 31: ...you are not hit by the mortar being discharged 5 7 Interruption of work NOTE Generally the setting times of the materials to be processed must be observed Pay attention to outside temperature when do...

Page 32: ...he machine is equipped with a restart interlock In case of a power failure this must be started as follows 3 Press the green ON pushbutton 1 5 10 Measures in case of risk of frost CAUTION Damage by fr...

Page 33: ...after cleaning 5 12 2 Secure against restarting WARNING Danger to life from unauthorised restarting When working with the machine there is the risk that the energy supply is switched on without author...

Page 34: ...when removing and installing it 5 12 3 1 Cleaning the mixing tube and mixing shaft 1 2 Figure 40 Cleaning the mixing tube and mixing shaft 1 Thoroughly clean the mixing tube 1 and mixing shaft 2 2 If...

Page 35: ...ed mixing shaft to the dosing shaft 5 Wipe of any excess grease 6 Push the mixing tube over the mixing shaft and close the bayonet lock on the material hopper 5 12 4 Cleaning the material hopper 2 1 F...

Page 36: ...e fault 5 13 1 Safety Personnel The work for rectification of faults described here can be carried out by the operator unless marked otherwise Some works must be carried out only by specially trained...

Page 37: ...solenoid valve defective Replace cable to solenoid valve Service technician Mixing motor defective Replace the mixing motor Service technician Mixing motor does not start Connection cable defective C...

Page 38: ...to severe injuries or considerable property damage Prior to starting the works ensure that there is enough space to carry out the works Ensure order and safety at the assembly site Unat tached compon...

Page 39: ...estarting WARNING Danger to life from unauthorised restarting When working with the tool there is the risk that the energy supply is switched on without authorisation This poses a danger to life for t...

Page 40: ...nt mainte nance Interval Maintenance work To be carried out by daily Clean replace the strainer screen in the water inlet Operator 6 4 Maintenance work In the event that increased wear is detected dur...

Page 41: ...w connections for secure fit 2 Check if all previously removed safety systems and covers are properly reinstalled 3 Ensure that all tools materials and other equipment used have been removed from the...

Page 42: ...inspection category to access all rele vant inspection documents 6 7 Spare parts lists DOCUMENT CENTRE The spare parts lists for the machine can be found on the Internet at www pft net Open the Docume...

Page 43: ...Therefore Prior to starting the works ensure that there is suffi cient space Carefully handle components with sharp edges Ensure order and cleanliness at the working place Loose components and tools...

Page 44: ...applicable work safety and environmental protection regula tions Prior to starting the disassembly Switch off device and secure against restarting Disconnect the entire energy supply from the machine...

Page 45: ...nts Dispose of remaining components sorted according to the type of material NOTE Environmental damage due to incorrect disposal Electrical scrap and components lubricants and other process materials...

Page 46: ...LOTUS XS 230 V horizontal continuous mixer Part 2 Overview operation and service Assembly instructions 9 Assembly instructions page 46 48...

Page 47: ...LOTUS XS 230 V horizontal continuous mixer Part 2 Overview operation and service Assembly instructions page 47 48...

Page 48: ...S AT YOUR SITE Knauf PFT GmbH Co KG Postfach 60 97343 Iphofen Einersheimer Stra e 53 97346 Iphofen Germany Telephone 49 9323 31 760 Fax 49 9323 31 770 Technical hotline 49 9323 31 1818 info pft net ww...