PFT G 5 c FU 230V, Operating Instructions Manual

Page 1: ...OPERATING INSTRUCTIONS BAL NO 00 07 45 22 MIXING PUMP PFT G 5 c FU 230V WE KEEP THINGS MOVING...

Page 2: ...forward this document even excerpts without written authorization by us All technical specifications diagrams etc are subject to copyright protection All rights errors and modifications reserved by K...

Page 3: ...pany with a name that has exemplified quality The PFT G 5 c FU 230 mixing pump uses state of the art technology It was designed in a task optimized way so that it can be a trustworthy aid for rough co...

Page 4: ..._______________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT GmbH Co KG Te...

Page 5: ...indispensable task of all technicians delivering the PFT G 5 c FU 230 mixing pump is the inspection of the machine settings at the end of the first spraying phase The factory settings can be changed d...

Page 6: ...Telefax 09323 31 770 D 97343 Iphofen Internet www pft de ________________________________________________________________________________________ General information 1 PFT sales information 3 Table o...

Page 7: ...ne 09323 31 760 PO Box 60 Telefax 09323 31 770 D 97343 Iphofen Internet www pft de ________________________________________________________________________________________ 1 Mixing pump motor 11 Pump...

Page 8: ..._________________________________________________ Knauf PFT GmbH Co KG Telephone 09323 31 760 PO Box 60 Telefax 09323 31 770 D 97343 Iphofen Internet www pft de _______________________________________...

Page 9: ...uf PFT GmbH Co KG Telephone 09323 31 760 PO Box 60 Telefax 09323 31 770 D 97343 Iphofen Internet www pft de ________________________________________________________________________________________ 1 S...

Page 10: ...__________ ________________________________________________________________________________________ Knauf PFT GmbH Co KG Telephone 09323 31 760 PO Box 60 Telefax 09323 31 770 D 97343 Iphofen Internet...

Page 11: ...ng mixing pump for pre mixed ready to use dry mortar It can be filled either with bagged material or using the delivery or injection hood Please observe the processing guidelines of the material manuf...

Page 12: ...formation NOTE Special information for running the machine efficiently WARNING Special information regulations and restrictions concerning the prevention of damage WARNING The machine should only be u...

Page 13: ...d personnel under the supervision of a qualified electrician and should comply with electro technical regulations 8 Observe all instructions for turning the machine on and off Watch control lamps for...

Page 14: ...mpressor safety valve 1 5 bar against closed air pipe factory setting secured Pressure reducing valve 1 9 bar for maximum flow at water manifold 1000 l min Motor protection switch Output Setting value...

Page 15: ...nveying pressure Early detection of clogging or overloading of pump motor Early detection of clogging or overloading of pump motor Establishes zero pressure Contributes significantly to the safety of...

Page 16: ...er should be 5 to 10 bar above the expected mortar conveying pressure An adverse position of the screw pump in the liner will result in water flowing back to the hopper accompanied by a distinct gurgl...

Page 17: ...water intake to vent and clean the hose line Close water intake Connect water hose to inlet of water manifold water pump Close drainage valves on water manifold at a water pressure below 2 5 bar the...

Page 18: ..._______________________________________________________________ Connect control box to power supply Now the following steps must be carried out Turn on the main switch Warning The protective grille mu...

Page 19: ...of the mixing area s lower water connection so that excess water can be drained The control circuit must be interrupted by removing the blind plug IMPORTANT The TWISTER D 6 3 pump always requires swam...

Page 20: ...ssor insert plug Connect all required mortar hoses to each other and flush with water to avoid hose blocks do not leave water in hoses To do so use cleaner coupling in tool bag If mortar quality is un...

Page 21: ...apply material on wall surfaces from top to bottom If the material is too dry even mixing and spraying cannot take place There may be clogging in the hose Pumping components are thus subject to great...

Page 22: ...f compressor 3 pull plug and open tap on spraying gun Disconnect mortar hose only when depressurized Release snap lock 1 on motor tilt flange and tilt motor Remove and clean mixing shaft 2 Clean mixin...

Page 23: ...one 09323 31 760 PO Box 60 Telefax 09323 31 770 D 97343 Iphofen Internet www pft de ________________________________________________________________________________________ Close water intake valve De...

Page 24: ...level defective Fuses defective Water safety switch misadjusted Pump jammed Machine does not start Air Insufficient pressure gradient in remote control due to blocked air pipe or blocked air nozzle t...

Page 25: ...If this doesn t help clean or replace mixing tube dry and restart Mortar flow thin thick not enough water Water pressure safety switch misadjusted or defective Mixing shaft defective no original PFT...

Page 26: ...foil Reverse run 3 water intake is automatically interrupted until pressure at mortar pressure gauge has fallen to 0 bar Loosen nut on pressure flange lightly so that entire residual pressure is relea...

Page 27: ...www pft de ________________________________________________________________________________________ Measures to take in the case of a breakdown of the water supply Use suction inlet item no 00 00 69 0...

Page 28: ...is now completely empty with the exception of a small rest in the screw pump The machine must however still be started carefully the next day Transport Prior to transporting the mixing pump using a cr...

Page 29: ...item no 00 00 85 45 The PFT delivery hood is for feeding dry material into the PFT G 5 c FU 230 mixing pump directly from the silo container If the material hopper of the PFT G 5 c FU 230 mixing pump...

Page 30: ...______________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT GmbH Co KG Tel...

Page 31: ...______________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT GmbH Co KG Tel...

Page 32: ...___________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT G...

Page 33: ...kW 12U m RAL2004 NORD 16 1 20 42 41 46 Motor connecting cable 1 0 m 4 wire end sleeves and ring eyelet 4 mm 17 2 20 20 78 02 Skt screw M8 x 50 DIN 933 zinc pl 18 2 20 20 72 00 Nut M8 DIN 985 zinc pl...

Page 34: ..._________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT Gmb...

Page 35: ...D 4 5 with ring 13 1 20 10 12 02 Pin motor flange zinc pl 14 2 20 20 99 21 Nut M16 DIN 6331 zinc pl 15 2 20 20 11 00 Geka coupling 1 IG 16 3 20 20 17 00 Gasket Geka coupling 17 1 20 20 16 50 Geka cou...

Page 36: ..._________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT Gmb...

Page 37: ...omatic plumb level DIL 0M 42 V 7 1 20 44 81 20 Switching relay 42 V 2 changer 8 1 20 45 04 10 Auxiliary contact 31 DIL M assembly 9 1 00 03 75 92 Frequency converter 230 V 4 KW 17 6 A programmed 10 1...

Page 38: ..._________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT Gmb...

Page 39: ...Contact element 1 closer M22 6 4 00 05 38 34 Fixation adapter for switch elements 7 1 00 05 38 78 Selector switch toggle sensing 0 latching M22 8 1 00 05 38 39 Pressure switch without sensor plate M2...

Page 40: ...__________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT Gm...

Page 41: ...reduced 1 2 1 4 AG no 245 zinc pl 13 1 20 44 76 00 Air safety switch type FF4 4 0 22 4 bar 14 1 20 20 36 10 Curved section 1 2 IG AG no 92 zinc pl 15 1 20 20 09 00 Geka coupling 1 2 AG 16 1 20 15 20 0...

Page 42: ..._________________________________________________________________________________________________ ________________________________________________________________________________________ Knauf PFT Gmb...

Page 43: ...essor 220 V 6 1 00 04 77 30 Compressor DT4 16 230 V 50 60 Hz cable 0 6m and earthling plug 7 1 20 42 46 00 Earthling plug 16 A black no 10754 8 1 20 44 76 00 Safety switch type FF4 4 0 22 4 bar 9 1 20...

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Page 45: ...__________________ Item Qty Item no Article description 1 1 00 05 08 69 High pressure pump G 54 E 230 V PQm 60 lateral 2 1 00 00 14 99 High pressure pump AV 3 PQm 60 230 V 1phase 3 1 20 20 50 00 Reduc...

Page 46: ...er consumption Pump motor at maximum load 13 9 A at 230 V Star wheel motor at maximum load 1 8 A at 230 V Electrical connection 230 V 1ph 16 A Fuse protection min 16 A C slow blow Power unit min 10 kV...

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Page 48: ...E KEEP THINGS MOVING Knauf PFT GmbH Co KG PO Box 60 D 97343 Iphofen Einersheimer Strasse 53 D 97346 Iphofen Telephone 0 93 23 31 760 Telefax 0 93 23 31 770 Email info pft iphofen de Internet www pft d...