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___________________________________________________________________________________________________________  

PFT N2V/N2 FU 400V 

11 

Basic safety instructions 

04/2004

 

___________________________________________________________________________________________________________  

_______________________________________________________________________________________ 

 

Knauf PFT GmbH & Co.KG 

 

Tel. 

+49 (0) 9323/31-760 

Postfach 60 

 

Fax 

+49 (0) 9323/31-770 

D-97343 Iphofen 

 

Internet 

www.pft.de 

_______________________________________________________________________________________ 

1.  Follow all safety instructions and danger warnings on the machine. Ensure that all 

instructions are kept legible. 

2.  Inspect the machine for visible damage and defects at least once every shift! If you notice 

any safety-threatening alterations to the machine or its operating behaviour, stop the 
machine immediately and notify your supervisor. 

3.  Do not attempt to modify the machine in any way which may impair its safety without first 

consulting your machine dealer! This also applies to the installation of unchecked “safety 
devices”. 

4.  All spare parts must comply with the technical requirements of the manufacturer. This is 

guaranteed for all original PFT parts. 

5.  Only trained or authorised personnel should operate the machine. Clearly define all lines 

of responsibility for operation, equipping, service and maintenance. 

6.  Personnel undergoing training should only be allowed to operate the machine under the 

supervision of experienced personnel. 

7.  All electrical work should be carried out by a qualified electrician or by trained personnel 

under the supervision of a qualified electrician and should comply with electro-technical 
regulations. 

8.  Observe all instructions for turning the machine on and off. Watch control lamps for 

signals. 

9.  If the machine is completely switched off for maintenance and repair work, it must be 

ensured that it cannot be switched back on accidentally (for example, lock the main 
switch and remove the key, or attach a warning sign to the main switch). 

10.  Before cleaning the machine with a water jet, seal all openings through which water could 

enter, thereby impairing the safety and proper functioning of the machine (electric motors 
and control boxes). After cleaning, remove all covers. 

11. 

Only use original fuses with the prescribed ratings. 

 

12.  Control box must be closed during operation. 
13.  Disconnect the machine from any external energy source before you relocate it, even if 

you are only moving it a short distance. Prior to putting the machine back into service, it 
should be connected to the mains correctly. 

14.  Set up the machine on stable and horizontal ground and secure it against unintentional 

movements. 

15.  Lay out the conveying lines safely. Do not rest them on sharp edges! 
16.  Depressurise all conveying systems before opening conveying lines! 
17.  When unblocking hoses, stand away from the machine to avoid injury through high-

pressure discharges of mortar. Always wear safety goggles. No other persons should be 
near the machine. 

 

18.  If the permanent noise level exceeds 85 dB(A), appropriate noise protection devices must 

be provided. 

19.  If required, wear the following protective clothing while spraying: safety goggles, safety 

shoes, safety clothing, gloves, protective skin cream and respirator mask. 

20.  Have the machine inspected by a qualified person. This should happen at least once a 

year. 

 

 

 

 

 

 

Summary of Contents for N2FU

Page 1: ...MANUAL AND SPARE PART LIST Item number of the operating instructions 00 07 51 11 CONVEYING PUMP N2FU N2V WE KEEP THINGS MOVING...

Page 2: ...nd from a company with a name that has exemplified quality The PFT N2V mixing pump uses state of the art technology It was designed in a task optimised way so that it can be a trustworthy aid for roug...

Page 3: ..._____________________________________ Initial inspection after delivery An important task of all technicians delivering the PFT N2V conveying pump is the inspection of the machine settings at the end...

Page 4: ...Internet www pft de _______________________________________________________________________________________ General information 1 Contents 3 Overview N2V 4 Overview N2V control unit 5 Overview contro...

Page 5: ..._______________________________ Knauf PFT GmbH Co KG Tel 49 0 9323 31 760 Postfach 60 Fax 49 0 9323 31 770 D 97343 Iphofen Internet www pft de _________________________________________________________...

Page 6: ...____________________________________________________________________ Knauf PFT GmbH Co KG Tel 49 0 9323 31 760 Postfach 60 Fax 49 0 9323 31 770 D 97343 Iphofen Internet www pft de ____________________...

Page 7: ..._____________________ _______________________________________________________________________________________ Knauf PFT GmbH Co KG Tel 49 0 9323 31 760 Postfach 60 Fax 49 0 9323 31 770 D 97343 Iphofen...

Page 8: ..._________________________________ Knauf PFT GmbH Co KG Tel 49 0 9323 31 760 Postfach 60 Fax 49 0 9323 31 770 D 97343 Iphofen Internet www pft de _______________________________________________________...

Page 9: ...__________________________________________________________________ Knauf PFT GmbH Co KG Tel 49 0 9323 31 760 Postfach 60 Fax 49 0 9323 31 770 D 97343 Iphofen Internet www pft de ______________________...

Page 10: ...3 mm water based paints concrete primer and similar materials using a spraying gun paint gun or wool fleece roller Please observe the processing guidelines of the material manufacturer The machine con...

Page 11: ...impair safety Proper machine operation includes following the instructions in the operating manual and complying with the inspection and maintenance conditions In order to make operating our machines...

Page 12: ...d personnel under the supervision of a qualified electrician and should comply with electro technical regulations 8 Observe all instructions for turning the machine on and off Watch control lamps for...

Page 13: ...ould attain a pressure of at least 15 20 bar and a backpressure of approx 6 8 bar when the machine is switched off Checking the conveying pressure and backpressure Fill the material hopper of the pump...

Page 14: ...ding of pump motor Establishes zero pressure Contributes significantly to the safety of operating personnel Durability of pump components NOTE 1 Rotor stator D 6 3 can be used up to 30 bar operating p...

Page 15: ...t de _______________________________________________________________________________________ N2 FU 400V start up Connect the power connection 1 to the power supply 1 400 V 32 A fuse with FI safety swi...

Page 16: ...31 770 D 97343 Iphofen Internet www pft de _______________________________________________________________________________________ N2V start up Connect the power connection 1 to the power supply 1 40...

Page 17: ...control box was without power Never let the pump run dry WARNING The protection grille of the material hopper may not be removed while the machine is being set and the PFT N2V N2 FU 400 conveying pum...

Page 18: ...g switch or with the stop for air tap switch on the N2 FU 400 Cover the pressure flange with fabric reinforced film or similar material Loosen the tie rods on pressure flange lightly so that residual...

Page 19: ...clean the hoses Dismantle the spraying gun and clean it Clean air nozzles Clean the hoses incl the mortar pressure gauge using the water mains supply and water soaked sponge balls Completely empty the...

Page 20: ...er supply okay Correct connection to the site power distributor FI safety switch activated Use an FI switch sensitive to all currents Operation ON button pressed Control lamp glowing Operation ON cont...

Page 21: ...ment 20 16 25 00 Concrete primer fine sieve N2 N2V 00 05 37 58 Concrete primer spraying gun with spray head II 20 21 43 00 Material hose 10 m cpl Geka coupling 20 45 69 29 Remote control cable 25 m cp...

Page 22: ..._____________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH Co KG Tel 49 0 9323 31 760 Postfach 60 Fax...

Page 23: ...______________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH Co KG Tel 49 0 9323 31 760 Postfach 60 Fax...

Page 24: ...___________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH Co KG Tel 49...

Page 25: ...___________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH Co KG Tel 49...

Page 26: ...___________________________________________ Description German Other languages H1 St rung Derangement Fault Guasto Interrupcion H2 Betrieb Steuerung Ein Travail Operation service Funzionamento March X...

Page 27: ...uf PFT GmbH Co KG Tel 49 0 9323 31 760 Postfach 60 Fax 49 0 9323 31 770 D 97343 Iphofen Internet www pft de _______________________________________________________________________________________ N2V...

Page 28: ...____________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH Co K...

Page 29: ...80 Screw 1 2 DIN 910 14 2 20 10 26 01 Gasket USIT TM 120 NBR 28 x 20 7 x 1 5 15 1 20 14 40 35 Sealing housing UP 16 1 20 12 16 07 Paper seal D160 x d110 x 0 5 17 4 20 20 78 10 Hex screw M8 x 25 DIN 9...

Page 30: ..._________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf...

Page 31: ...DIN 1481 9 1 20 54 76 02 Dowel pin 5x36 DIN 1481 10 1 20 10 08 03 Lever snap lock 11 1 20 10 08 04 Return spring 12 1 20 10 08 02 Locking device snap lock 13 1 20 20 16 30 Geka coupling 1 IG 14 1 20 2...

Page 32: ..._________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH...

Page 33: ...ounted socket 16 A blue 13 1 00 02 21 38 Transformer unit 400 V 42 V 70 VA NEW 14 1 20 41 90 80 Fine fuse 5 x 30 0 315 A 15 1 20 41 92 50 Safety fuse TRKS 4 1 SI 5x30 16 1 00 00 73 72 Fuse insert hold...

Page 34: ...____________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT G...

Page 35: ...36 10 Curved section 1 2 IG AG no 92 zinc pl 5 1 20 19 04 10 Hose screw joint 1 2 AG socket 1 2 6 2 20 20 25 00 Hose clip 20 23 VPE 10ST 7 1 20 21 37 00 Water air hose 1 2 x 2000 mm 8 1 20 20 21 00 EW...

Page 36: ...04 ____________________________________________________________________________________________________________ _______________________________________________________________________________________...

Page 37: ...20 20 86 03 Fast catch with cap 20 s x N 2 7 11 1 20 14 40 25 Oil sealing unit UP D 30 x 60 12 2 20 20 58 80 Screw 1 2 DIN 910 13 3 20 10 26 01 Gasket USIT TM 120 NBR 28 x 20 7 x 1 5 14 1 20 12 16 07...

Page 38: ...04 ____________________________________________________________________________________________________________ _______________________________________________________________________________________...

Page 39: ...Fine fuse 5 x 20 2 0 A slow blow 14 1 20 41 92 30 Safety fuse grey 20 mm fuse 15 1 00 00 73 73 Fuse insert holder angular orange 16 1 00 04 70 89 Frequency converter 400 V 3 Ph 7 5 KW 17 2 00 05 38 35...

Page 40: ...32 Drive Gearbox 5 5 kW 400 V three phase 25 70 Hz Vario motor 3 0 kW 400 V three phase 50 Hz Motor speed 90 250 RPM 50 340 RPM Frequency 25 70 Hz 50 Hz Motor power consumption 3 phase 12 A 3 phase 6...

Page 41: ..._________________ Subassembly Component Condition Visual inspection Mainte nance required Function Remarks Frame 1 Material hopper Locking castor SWING only Frame Castor Cleaning opening Protection gr...

Page 42: ...___________________________ Subassembly Component Condition Visual inspection Mainte nance required Function Remarks Control box condition 3 Control box Functional check Warning sticker Main switch si...

Page 43: ...___________ Date of inspection ________ Signed ____________________ Serial no ___________________________ Subassembly Component Condition Visual inspection Mainte nance required Function Remarks Power...

Page 44: ...WE KEEP THINGS MOVING Knauf PFT GmbH Co KG PO Box 60 D 97343 Iphofen Einersheimer Strasse 53 D 97346 Iphofen Tel 49 0 93 23 31 760 Fax 49 0 93 23 31 770 Email infopft iphofen de Internet www pft de...

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