PFT SILOMAT E, Operating Instructions Manual

Page 1: ...OPERATING INSTRUCTIONS Item number of the operating instructions 00 07 36 12 Item number of the machine 00 04 40 86 PNEUMATIC CONVEYING SYSTEM PFT SILOMAT E WE KEEP THINGS MOVING...

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Page 3: ...lways be stored and kept at hand at the ma chine s application site They give you information on the various functions of the sys tem Study the operating instructions thoroughly before starting up the...

Page 4: ...______________________________________ Initial inspection after delivery An indispensable task of all technicians delivering the Pneumatic Conveying system PFT SILOMAT E is the inspection of the machi...

Page 5: ...elephone 09323 31 760 Postfach 60 Telefax 09323 31 770 D 97343 Iphofen Internet www pft de _______________________________________________________________________________________ General 1 Table of Co...

Page 6: ...___________________________________ Knauf PFT GmbH Co KG Telephone 09323 31 760 Postfach 60 Telefax 09323 31 770 D 97343 Iphofen Internet www pft de ___________________________________________________...

Page 7: ...________________________________________________________________________________ _______________________________________________________________________________________ Knauf PFT GmbH Co KG Telephone...

Page 8: ...uf PFT GmbH Co KG Telephone 09323 31 760 Postfach 60 Telefax 09323 31 770 D 97343 Iphofen Internet www pft de _______________________________________________________________________________________ 1...

Page 9: ...______________________________________________________________ Knauf PFT GmbH Co KG Telephone 09323 31 760 Postfach 60 Telefax 09323 31 770 D 97343 Iphofen Internet www pft de ________________________...

Page 10: ...5 Connection compressor conveying container 6 Connection conveying container cleaning machine Operating sequence When the level sensor of the cleaning machine reports Empty the flap opens Open positi...

Page 11: ...particularly important information NOTE Special information for running the machine efficiently WARNING Precautionary information for preventing accidents WARNING The machine should only be used if it...

Page 12: ...cian and should comply with electro technical regulations 8 Observe all instructions for turning the machine on and off Watch control lamps for sig nals 9 When the machine is completely switched off f...

Page 13: ...____________________________ Relay Function Designation Setting value Requirement K2 3 sec Fill time K5 6 sec Transport time K8 18 sec Air pressure safety switches 0 8 bar switch on machine 0 5 bar sw...

Page 14: ...ontrol cable 1 Now connect the SILOMAT system with a PFT power cable 5 x 4 mm item no 20 42 39 00 or 20 42 39 20 to a worksite switchgear assembly as per VDE with approved FI safety switch 30 mA To av...

Page 15: ...ition and press green operating switch ON 2 As soon as the level sensor reports EMPTY the locking flap opens and during the set fill time the conveying container is filled with approx 55 l dry mortar...

Page 16: ...f voltage Depressurizing a Turn the main reversing switch 2 to position 0 b By turning the hand wheel the locking flap of motor and drive is opened slightly so that the silo container is relieved of p...

Page 17: ...veying line laid out incorrectly End switch misadjusted Pressure control misadjusted Locking flap defective Locking flap doesn t close Check K5 See description of pressure control Replace Observe disp...

Page 18: ...____________________________________________________________________________________ Knauf PFT GmbH Co KG Telephone 09323 31 760 Postfach 60 Telefax 09323 31 770 D 97343 Iphofen Internet www pft de __...

Page 19: ...medy Flap opens and doesn t close any more End switch at motor and drive defective or misadjusted Automatic plumb level K6 FLAP CLOSED defective Fill time K5 faulty Replace or readjust end switch Repl...

Page 20: ..._______________________________ MAINTENANCE WARNING Do not clean system with steam sprayer or high pressure cleaner Clean emulgator filter The emulgator filters must be cleaned every 14 days To clean...

Page 21: ...nd wheel 1 until the pressure in the conveying container or silo container is relieved Observe the pressure display at the compressor Clean conveying hoses by shaking them Motor and drive in direction...

Page 22: ...neral oils is subject to legal regulations Dispense with your old oil by handing it to an authorized acceptance point According to the current disposal regulations for old oil PFT synthetic oil is cla...

Page 23: ...he conveying system SILOMAT E can be transported by several persons by hand to the construction sight The conveying container can be carried to the silo container using the two handles To attach it to...

Page 24: ...rator is screwed on to the silo container and connected to the control box The vibrator s control is installed in the control box PFT bag filling hopper item no 20 70 61 00 The bag filling hopper is s...

Page 25: ...______________________________________ Knauf PFT GmbH Co KG Telephone 09323 31 760 Postfach 60 Telefax 09323 31 770 D 97343 Iphofen Internet www pft de ________________________________________________...

Page 26: ...Norm Bearb Datum 1 2 3 4 5 6 7 8 9 Siehe auch PLAN Nr CAD Nr Bl Bl 16 10 11 12 13 14 15 17 18 19 S163627A Hauptstrom SILOMAT C 07 12 95 D rr S163628A Conexi n Enchufe 0 1 2 2 6 4 F1 16A Q1 PE X2 L1 L...

Page 27: ...di rotazione Sens de rotation Direction of rotation Sentido de rotaci n 400V 0 8A F3 L2 PE Ein Marche En marche Acceso On 42V 100VA S3 K1 2 3 2 4 Operation service H3 X1 X2 X1 H1 X2 St rung D rangemen...

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Page 29: ...DIN 1 IG 15 1 20 20 41 50 T piece 1 AG no 135 zinc pl 16 1 00 02 26 57 T piece 1 int thread 1 ext thread 1 int thread no 133 17 1 20 56 60 40 Emulgator gasket 18 1 20 56 60 10 Emulgator large hole pla...

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Page 31: ...uf PFT GmbH Co KG Telephone 09323 31 760 Postfach 60 Telefax 09323 31 770 D 97343 Iphofen Internet www pft de _______________________________________________________________________________________ It...

Page 32: ...__________________________________________________________________________________________________________ _______________________________________________________________________________________ Knauf...

Page 33: ...20 56 48 00 Counter flow valve 1 1 4 IG 8 1 20 65 82 00 Gasket coupling C DIN 9 1 20 56 49 03 High pressure valve 1 2 2 5 bar 10 1 20 20 42 00 T piece 1 2 IG 1 2 AG 1 2 IG no 133 11 1 20 20 32 81 Doub...

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Page 35: ..._______________________ Item Qty Item no Article description 1 1 20 56 66 07 Carrying frame electr units 670 mm cpl 2 1 20 56 66 14 Cover carrying frame electr unit 670 mm height 3 1 20 56 66 06 Carry...

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Page 37: ...6 A single ended F1 7 1 00 02 14 01 Auxiliary contact NHI 11 PKZO 8 1 00 04 25 99 Motor protection switch 0 63 1 A PKZM 0 1 Q3 9 1 20 45 27 51 Phase sequence relay 200 500 V with 2 change over contact...

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Page 39: ...luminated switch green M22 9 1 00 05 38 30 Membranes round for pressure switch IP 67 M22 T D 10 1 00 05 38 36 Contact element 1 opener M22 11 1 00 05 38 37 Pressure switch red Off M22 12 1 00 05 38 30...

Page 40: ..._______________________________________________________ SILOMAT E 100 140 Dimensions carryable frame Length 1020 mm Width 700 mm Height 680 mm Material volume conveying container 55 liters Electrical...

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Page 42: ...WE KEEP THINGS MOVING Knauf PFT GmbH Co KG PO Box 60 D 97343 Iphofen Einersheimer Strasse 53 D 97346 Iphofen Telephone 0 93 23 31 760 Telefax 0 93 23 31 770 Email info pft iphofen de...