PGO Big Max 90, Owner'S Manual

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Page 2: ...NG LIFE ABSOLUTELY ACCORDING TO THE OPERATING METHOD THIS OWNER S MANUAL WILL PROVIDE YOU A GOOD ACKNOWLEDGMENT OF EASY ADJUSTING SUSTAINING AND PRECAUTION FOR YOUR SCOOTER HOPE YOU WOULD READ CHECK I...

Page 3: ...ING BRAKE LEAKING CHECK OF BRAKE OIL THROTTLE GRIP LUBRICANT AIR CLEANER TIRE LAMP SIGNAL LIGHT SWITCH OPERATING RIDING NOTATION ENGINE STARTING ENGINE WARMING UP RIDING THROTTLING ACCELERAT1NG RRAKE...

Page 4: ...NOTATION FOR SAFETY RIDING 1 PLEASE GIVE CERTAIN SIGNAL DURING THE SITUATIONS AS THE FOLLOWING PICTURES LEFT TURN RIGHT TURN...

Page 5: ...E YOUR COI IING 5 RE CAREFUL WHEN PASSING THE ROAD WORKING ARE A8 SOl IIIE FACILITIES ON THE ROAD MAY INFLUENCE YOUR RIDING SO PLEASE SLOR DOLT N YOUR SPEED 6 IF WASHING YOUR SCOOTER PLEASE CHECK TljF...

Page 6: ...LER 3 SEAT 4 LUGGAGE COW 5 CENTHAL STAND G HEAD LAMP FRONT TIRE FRONT FENDER 9 FRONT TURN SIGNAL LkLlP 10 SIDE STAND I KICK STARTER FUEL TANK COVER I3 REAR TURN SIGNAL LALIPS ILREAR TIRE I5 REAR BRAKE...

Page 7: ...STAMPED ON THE REAR LEFT SIDE OF THE LEFT CRANKCASE 1 ENGINE NO NOTE THE FIRST 2 DIGITS IS MODEL TYPE THE OTHERS ARE PRODUCTION SERIES NUMBERS YOUR DEAL ERS NEED THE NO FOR ORDERING THE PARTS PLEASE W...

Page 8: ...AND LAMP LIGHT SYSTEM THE OPERA TION METHODS ARE AS FOLLOW LOCI IN THIS POSITION THE HANDLE COMP CAN BE LOCKED KEY CAN BE PULLED OUT PLEASE REFER TO PAGE 11 HAND1 E LOCK OPERATION NOTE PLEASE TURN TO...

Page 9: ...AT THE HIGH BEAM IS WORKING IF THE OIL IS NOT ENOUGH THE LIGHT WILL BE ON THEN YOU SHOULD REFILL THE OIL AFTER THE 011 IS REFILLED THE OIL WARN ING LIGHT WILL BE OFF NOTE WHEN THE MAIN SWITCH IS ON TH...

Page 10: ...DICATOR WILL MOVE FROM F FULL TO EM EMPTY AS THE FUEL IS COfiSUMING WHEN THE INDICATOR POINT TO THE FUEL REFILI LINE PLEASE REFILL FUEL A S A P FUEL GAUGE 1 MYLEAGE ME TER IS LOCATED INSIDE THE NOTEWH...

Page 11: ...E TIME THEN THE ENGINE WILL BE STARTED N0TE PLEASE REFER TO PAGE ENGINE START PORTION BEFORE YOU START THE ENGINE I HI LO BEAM SWITCH TURN TO HI FOR FAR DISTANCE LIGHTEN ING LO FOR NEAR DISTANCE 2 TUR...

Page 12: ...REAR FRONT BRAI E LEVER HANDLE HOLD THE HANDLE PULL THE LEVER THE BRAKE WILL BE OPERATING...

Page 13: ...AN BE KICK DOWN THEN THE ENGINE WILL BE OPENED STARTED USE KICK STARTER FOR SUBSTITUT CL0SE INSERT THE COVER TO ITS ORIGINAL ING TO PUSH TH E START BUTTON POSITION AND COUNTERCL0CKWISE TURN BACK PULL...

Page 14: ...SERT TURN TO THE LOCK POSITION AND TURN THE THE KEY AND TURNING AS THE INSTRUCTION HANDLE BAR TO THE LEFT SIDE AT THE ON PICTURE PUT BACK THE SEAT TO ITS SAME TIME THE HANDLE WILL BE LOCKED ORIGINAL P...

Page 15: ...II I BECOME HELMET UPSIDE DOWN AS THE PICTURE HOT DO NOT PUT GOODS WH1CH ARE NOT DURABLE FOR HOT IN THE LUGGAUE COMP 3 DO NOT PUT IMPORTANT OR FRAGILE GOODS IN IT 4 WHEN RAINING OR WASHING THE SCOOTER...

Page 16: ...R SAEJ 1703 BRAKE OIL CHECK THE BRAKE FUNCTION AND CLEARANCE PROPER ADJUSTMENT IF NECESSARY CHECK IF IT IS SMOOTH PUT SOME LUBRICANT HAVE SOME ADJUSTMENTS IF NECESSARY CHECK THE OIL LEVEL ACCORDING TO...

Page 17: ...ORE EVERY RIDING THE ABOVE INSPEC TION CAN BE DONE IN VERY SHORT TIME BUT WORTH MORE THAN THE TIME YOU WOULD HAVE SPENT 2 DURING THE INSPECTION IF ANY ABNORMAL IS FOUND PLEASE TRY TO FIX IT TO GOOD CO...

Page 18: ...NG CHECK N0TE IF THE LEVER IS LOOSE THAT MEANS THE BRAKE SYSTEM IS OUT OF ORDER 1T S DANGEROUS DO NOT RIDE IT BEFORE HOLD BRAKE LEVER FOR FEW MINUTES AND CHECK IF ANY OIL IS LEAKING FROM THE FIXING JO...

Page 19: ...HE GRIP WILL AUTOMATICALLY RETURN TO THE ORIGINAL PLACE ASK YOUR DEALERS FOR ADJUSTING IF NECESSARY KEEP THE LUBRICANT FULL CAPACITY OF LUBR1CANT I I LITER 1 FRONT COVER 2 LUBRICANT CASE COVER N0TE IF...

Page 20: ...E ENGINE PLEASE ASK THE TION TO THE FOLLOWS DEALERS TO CHECK CLEAN THE FILTER 1 TIRE PRESSURE CHECK IF IN ACCORDANCE FOR THE TIME BEEN WITH THE STANDARD PRESSURE 1 AIR FILTER N0TE THE TEMPERATURE OF T...

Page 21: ...UATION BEFORE RIDING SEE IF THE OUTSIDE TIRE IS WORN OUT OR STABBED BY NAIL GLASS OR CRACKING PLEASE ASK YOUR DEALERS FOR INSPECTION AND IF NECESSARY CHANGE A SAME SPEC TIRE 1 TIRE PRESSURE TOO HIGH a...

Page 22: ...HE FOLLOWING PICTURE FOR REFERENCE NOTE 1 IT IS VERY DANGEROUS TO RIDE A SCOOTEF WITH A WEARING OUT TIRE WHEN THE DEPTH OF THE TIRE DECREASING TO THE INDICATOR ARROW PLEASE ASK YOUF DEALERS TO CHANGE...

Page 23: ...TO ASSURE IF THEY ARE WORKING DON T OVER THE NECK LINE OTHER WELL WISE IT WILL BE SPILLING OUT DUE TO THE HOT TEMPERATURE 3 DO NOT SPILL OUT THE GAS ON THE MUFFLER SWITCHES CHECK THE SWITCH OF HEAD LA...

Page 24: ...E ENGINE IN A CLOSE PLACE WITHOUT VENT 1 MAIN SWITCH 2 WHEN THE THROTTLE IS TOTALLY CLOSED HOLD THE BRAKE LEVER PUSH THE START BUTTON OR USE THE KICKSTARTER TO START THE ENGINE N0TE IF THE ENGINE CAN...

Page 25: ...OOTER RIDING AFTER WARMING UP THE ENGINE USE YOUR HAND TO HOLD THE BRAKE LEVER AND PUSH DOWN THE CENTR 41 STAND 2 CHECK THE REAR VIEW MIRROR ANGLE 3 VIEWING THE TRAFFIC SITUATION AND USE THE SIGNAL LI...

Page 26: ...LY TO AVOID SLIDING FALLING DOWN 2 BE CAREFUL TO USE T H E BRAKING WHEN THE SCOOTER IS TENDING TO ONE SIDE INAPPROPRIATE USING T H E BRAKE MAY CAUSE SLIDING 3 SLOW DOWN T H E SPEED ON T H E PAVED IRON...

Page 27: ...CLEARANCE IN THIS PERIOD AVOID PROLONGING THE THROTTLING OUT TOTALLY OR ANY MAY CAUSE HIGH TEMPERATURE IN THE ENGINE PLEASE READ CAREFULLY THE FOLLOWING INFORMATION 4 ABOVE 1 000KMS AVOID THROTTLING...

Page 28: ...OUT THE KEY WHEN PARKING THE SCOOTER 4 1 INCORRECT N0TE BECAUSE THE MUFFLER IS VERY HOT AFTER RIDING PLEASE PARK YOUR SCOOTER FAR FROM THE CHILD PEDESTRI EL ANS TO AVOID THEM TOUCHING IT DO NOT PARK...

Page 29: ...BE ACKNOWLEDGED AS IMPORTANT INSTRUCTION BESIDES ACCORDING TO THE ENVIRONMENT CIAMATE GEOGRAPHY AND RIDING CONTINGENCY TO MAKE THE PRECAUTIONARY INTERVAL N0TE THIS SCOOTER IS DESIGNED TO BE RIDING ON...

Page 30: ...ENANCE TABLE A CHECI ING ADJUSTING C CLEANING R REPLACING T TIGHTENING In order to be safe keep efficiency and reduce pollution please do the maintenance periodically Pipes Light horn A A C A C A C A...

Page 31: ...ure the tube and joint a r e fixed and intact if not should be replaced b Activated Carbon Can test t h e ventilation by mouth puffing air if clogged or not ventilated should be replaced c Fuel Leak C...

Page 32: ...f fractured or clogged c Fuel System tubes and pipes should be replaced if fractured or clogged d Muffler gasket should be replaced or tightened if muffler is leaking e ldle Running Check adjust thret...

Page 33: ...EEC SYSTEM Valve Act Carbon Can Carburetor Evaporated Fuel Fresh Air...

Page 34: ...INCLUD1NG THE SEAT b TAKE OUT THE LUGGAGE COMP c TAKE OUT FUEL TANK COVER d TAKE OFF THE FRONT COVER e TAKE OFF BODY COVER 3 SCREW OUT THE 4 SCREWS AND TAKE OFF THE AIR CLEANER COVER a AIR CLEANER COV...

Page 35: ...AIR CLEANER GO INTO THE ENGINE NOTEPLEASE DO NOT START THE ENGINE BEFORE THE AIR CLEANER IS ASSEMBLED OTHERWISE THE PISTON MAIN CASE WILL BE BADLY WORN OUT CHECKING THE SPARK PLUG SPARK PLUG IS ONE O...

Page 36: ...THE SURFACE OF THE WASHER b REAR BRAKE 5 7rnm AND SCREW THEN FASTEN IT IF THE CLEARANCE IS INCORRECT PLEASE TORQUE 2 01 GF M ADJUSTING N0TE IF THERE IS NO WRENCH TOOLS WITH YOU PLEASE WRENCHING IT BY...

Page 37: ...D NOT TO TAKE THE BRAKE OFF SEE IF IT S WORN OUT OR NOT IF T H E INDICATOR POINT TO THE BOTTOM LINE PLEASE ASK YOUR DEALERS TO CHANGE IT N0TE IF THE BRAKE CLEARANCE IS INCOR RECT THAT MEANS T H E BRAK...

Page 38: ...AREA IS WET GETTING WATER THE BRAKE WILL BE OUT OF ORDER AND JEOPARDIZING YOU SCARCE BRAKE OIL WILL MAKE THE AIR THROUGH THE BRAKE SYSTEM AND MIGHT CAUSE THE BRAKE LOST CONTROL PLEASE CHECK THE BRAKE...

Page 39: ...ASTIC PARTS IF ANY OIL BE SPILLED OUT PLEASE CLEAN IT IMME DIATELY 6 IF THE BRAKE OIL CAN T BE REFILLED TO THE STANDARD LEVEL PLEASE CHECK WITH YOUR DEALERS FRONT FORK CHECI ING N0TE IN ORDER TO AVOID...

Page 40: ...ION IF THE NEW FUSE IS BURNED OUT AGAIN PLEASE GO TO SEE YOUR DEALER N0TE DO NOT USE A HIGHER AMPERE FUSE I EYE CHECKING OPERATION CHECKING THAN THE ORIGIAN SPEC A DIFFERENT ABNORMAL FUSE WILL SERIOUS...

Page 41: ...85mm G iOrnm l IlOrnm 740mm 1 195mm 107mm GROUD 2175mm MIN TURN RADIUS DRY WEIGHT 84kg WEIGHT 89kg full tank ElVGINE TYPE MODEI NO CYLINDER ARRAY PISTION DISPLACEMENT START SYSTF I LSJBRICATION SYSTEM...

Page 42: ...unlead for the one equipped with catalyser CAPACITY OF TANK SPARK PI UG RP7HS NGK OR L82YC Champion I CI UTCH TI PE GEAR SHIFT TYPE TIRE SIZE FRONT REAR E1 ECTRIC SYSTEM AUTOMATIC V BELT 120 90 10 12...

Page 43: ...YIP TYPE FRONT I AMP HI I O REAM REAR I A iIP STOP I AMP SINGAI LIGHT SPEEDOMETER INDICATOR HIGH REAM INDICATOR I ubricant Oil Warning Lamp SIGNAL INDICATOR BIG 11 7 I A ll I YI I I 1 1 1 5 I I I 1 1...

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Page 45: ...CHJNG M A HSlEN TAWAN R O C TU 04 852tSSB FA 04 8524568 PART NO 3520000001...