PGO PM-NAKED, Service Manual

Page 1: ...s owner s manual will provide you a precise knowledge of easy adjusting sustaining and precaution for your scooter We hope you will read and check it carefully Please recognize your scooter model clea...

Page 2: ...nts shall according to actual vehicle Above items are only for function description Front brake lever Rear brake lever seat Rear lamp Kick starter Side stand Front brake disk Throttle grip Front signa...

Page 3: ...ry equipments shall according to actual vehicle Above items are only for function description 5 Front brake lever Rear brake lever seat Rear lamp Kick starter Side stand Front brake disk Front signal...

Page 4: ...abbreviated as PM 50 is 2 stroke 2T 50 C C engine PMX 110 abbreviated as PM 110 is 2 stroke 2T 110cc engine PM 50 NAKED abbreviated as PMS 50DN is 2 stroke 2T 50 C C engine 3 Because this manual is s...

Page 5: ...ed stamped on the rear side of the left crankcase NOTE The upper row is model type the lower row is the production serial numbers Your dealer need this number for ordering the parts please write down...

Page 6: ...IN is located stamped inside the inner front cover NOTE The first 9 digitals are model type the last 8 digitals are production serial numbers Your dealer need this number for ordering the parts please...

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Page 8: ...1 9 Brake 20 Brake Fluid 20 Throttle Grip 22 Lubricant 22 Air Cleaner 23 Tire 23 Lamp Signal Light 26 Notation for operation and riding 27 Starting the engine 27 Warming up the engine 28 Brake operati...

Page 9: ...No Document 2 Gap of Brake Lever 9 Owner s Manual 3 Lights and Horn 10 Operating Method Introduction 4 Fuel Tank and Fuel Kind 11 Periodic Maintenance introduction 5 Engine Oil 12 Warranty Introducti...

Page 10: ...PGO Warranty Card Name Telephone Registration date Address Model PM NAKED PMS PMX Displacement 50 CC 110 CC Engine NO VIN No Customer Signature Dealer Signature 1...

Page 11: ...ified before your ride NEVER lend your scooter to an inexperienced rider 3 Many automobile scooter accidents happen because the automobile driver does not see the motorcyclist Make yourself conspicuou...

Page 12: ...e floorboards while riding A passenger should hold on to the scooter or the feet on then passenger foot pegs 7 Never leave your scooter unattended with the engine running 8 Moderate your speed when ri...

Page 13: ...IT IS CONNECTED ENGINE CAN BE STARTED AT THIS MOMENT THE KEY CAN T BE PULLED OUT 2 OFF ALL ELECTRICAL CIRCUITS ARE CUT AT THIS MOMENT THE KEY CAN BE PULLED OUT 3 LOCK IN THIS POSITION THE HANDLE COMP...

Page 14: ...HOULD REFILL THE OIL AFTER THE OIL IS REFILLED THE OIL WARNING LIGHT WILL BE OFF WHEN THE MAIN SWITCH IS ON THE OIL WARNING LAMP WILL ON FOR A FEW SECONDS AND LATER IT WILL BE OFF IF THE LAMP IS NOT O...

Page 15: ...POSITION WHEN ONLY 2 COLUME FUEL IS RESIDUAL THIS INDICATOR WILL TWINKLE PLEASE REFILL FUEL A S A P 7 TRIP INDICATOR SHOWS HOW MANY 100 METERS HAVE BEEN TRIPPED SINCE LAST RESET 8 ACCUMULATED MILEAGE...

Page 16: ...S WORKING 3 OIL WARNING LAMP RED IF THE OIL IS NOT ENOUGH THE LIGHT WILL BE ON THEN YOU SHOULD REFILL THE OIL AFTER THE OIL IS REFILLED THE OIL WARNING LIGHT WILL BE OFF NOTE WHEN THE MAIN SWITCH IS O...

Page 17: ...VOLUME OF FUEL IN THE TANK THE INDICATOR WILL MOVE FROM F FULL TO E EMPTYAS THE FUEL IS CONSUMING WHEN THE INDICATOR REACHES TO THE RED AREA PLEASE REFILL FUELA S A P NOTE WHEN SWITCH OFF THE INDICAT...

Page 18: ...right turn Press to turn signal off 3 Horn Button When the horn button is pressed the horn will sound 4 Starter Button The starter button 2 is below the headlight switch 1 When the starter button is...

Page 19: ...REAR FRONT BRAKE LEVER HANDLE HOLD THE HANDLE PULL THE LEVER THE BRAKE WILL BE OPERATING REAR BRAKE FRONT BRAKE 15...

Page 20: ...TION AND COUNTERCLOCKWISE TURN BACK PULL OUT THE DEY NOTE IN ORDER TO FASTEN TIGHTLY THE COVER SHOULD BE PUT ON THE ORIGINAL POSI TION ARROW TO ARROW AS SHOWNG ON THE PICTURE KICK STARTER PULL THE KIC...

Page 21: ...E BAR TO THE LEFT SIDE AT THE SAME TIME THE HANDLE WILL BE LOCKED THE KEY CAN BE PULLED OUT NOTE DO NOT TURN TO LOCK POSITION DURING RIDING SEATLOCK SEAT LOCK IF NEED TO OPEN THE SEAT PLEASE INSERT TH...

Page 22: ...ER IS HOT ENGINE HAS BEEN OPERATING FOR A LONG TIME THE LUGGAGE WILL BECOME HOT DO NOT PUT GOODS WHICH ARE NOT DURABLE FOR HEAT IN THE LUGGAUE COMP 3 DO NOT PUT IMPORTANT OR FRAGILE GOODS IN IT 4 WHEN...

Page 23: ...T IS SMOOTHE PUT SOME LUBRICANT MAKE ADJUSTMENT IF NECESSARY 22 LUBRICANT ADJUSTMENTS IF NECESSARY CHECK THE OIL LEVEL ACCORDING TO THE NEED REFILL OIL 22 TIRE CHECK THE PRESSURE THE WORN OUT SITUATIO...

Page 24: ...CHECK THE OIL LEVEL RFILL 3 BRAKE OIL IF NECESSARY USING FMVSS DOT 3 OR SAE J1703 BRAKE OIL 4 CHECK THE PAD OF DISK BRAKE REF PAGE 38 NOTE TAKE UOUR SCOOTER TO YOUR DEALERS IF NEED TO CHANGE THE BRAK...

Page 25: ...D BEFORE EVERY RIDING THE ABOVE INSPECTION CAN BE DONE IN VERY SHORT TIME BUT WORTH MORE THAN THE TIME YOU WOULD HAVE SPENT 2 DURING THE INSPECTION IF ANYABNORMAL IS FOUND PLEASE TRY TO FIX IT TO GOOD...

Page 26: ...PLACE WITHOUT VENT 3 TURN THE MAIN SWITCH TO ON 4 WHEN THE THROTTLE IS TOTALLY CLOSED HOLD THE BRAKE LEVER PUSH THE START BUTTON OR USE THE KICKSTARTER TO START THE ENGINE NOTE IF THE ENGINE CAN T BE...

Page 27: ...MING UP THE ENGINE 1 USE YOUR HAND TO HOLD THE BRAKE LEVER AND PUSH DOWN THE CENTRAL STAND 2 CHECK THE REAR VIEW MIRROR ANGLE 3 VIEWING THE TRAFFIC SITUATION AND USE THE SIGNAL LIGHT BEFORE RIDING 4 G...

Page 28: ...PTLY TO AVOID SLIDING FALLING DOWN 2 BE CAREFUL TO USE THE BRAKING WHEN THE SCOOTER IS SLIDING TO ONE SIDE INAPPROPRIATE USING OF THE BRAKE MAY CAUSE SLIDING 3 SLOW DOWN THE SPEED ON THE PAVED IRON PL...

Page 29: ...ATURE IN THE ENGINE PLEASE READ CAREFULLY THE ENGINE PLEASE READ CAREFUILY THE FOLLOWING INFORMATION 1 0 150KMS AVOID OVER 1 2 THROTTLING OPERATION COOL DOWN THE ENGINE 5 10 MIN PER HOUR CHANGING THE...

Page 30: ...THE KEY WHEN PARKING THE SCOOTER NOTE BECAUSE THE MUFFLER IS VERY HOT AFTER RIDING PLEASE PARK YOUR SCOOTER FAR FROM THE CHILD REDESTRIANS TO AVOID THEM TOUCHING IT DO NOT PARK YOUR SCOOTER ON A SLOPE...

Page 31: ...HE GRIP WILL AUTOMATICALLY RETURN TO THE ORIGINAL POSITION ASK YOUR DEALERS FOR ADJUSTING IF NECESSARY LUBRICANT KEEP THE LUBRICANT BE FULL CAPACITY OF LUBRICANT 1 1 LITER NOTE DO NOT USE A NON SPECIF...

Page 32: ...ER TO HAVE THE HIGHEST EFFI CIENCY SAFETY OPERATION PLEASE PAY ATTENTION TO THE FOLLOWS 1 TIRE PRESSURE CHECK IF IT S IN ACCOR DANCE WITH THE STANDARD PRESSURE NOTE THE TEMPERATURE OF THE INSIDE OUTSI...

Page 33: ...EALERS FOR INSPECTION AND IF NECESSARY CHANGE A SAME SPEC TIRE 3 INSPECTION FOR THE DEPTH OF THE TIRE GROOVE TRACK IF THE TIRE IS WORN OUT TOO MUCH THE GROOVE WILL BE COVERED BY DIRT AND WHEN THE ROAD...

Page 34: ...R WITH A WORN OUT TIRE WHEN THE DEPTH OF THE TIRE DECREASING TO THE INDICATOR ARROW PLEASE ASK YOUR DEALERS TO CHANGE THE TIRE FOR YOU 2 THE REPLACEMENT OF BRAKE TIRE AND WHEEL SHOULD BE DONE BY YOUR...

Page 35: ...SIGNAL BRAKE LAMPS HORN AND START BUTTON ETC ALL THE SWITCHES AND MAIN SWITCHES SHOULD BE IN WORKING SITUATION FUEL GASOLING MAKE SURE THERE S ENOUGH FUEL IN THE TANK NOTE 1 TANK CAPACITY 5 1 Liter 2...

Page 36: ...N IMPORTANT GUIDE FOR CONCISE REPAIRING MEANWHILE PLEASE PAY ATTENTION TO THE ENVIRONMENT CLIMATE GEOGRAPHY AND RIDING CONDITION TO SET UP A PROPER MAINTENANCE INTERVAL NOTE THIS SCOOTER IS DESIGNED T...

Page 37: ...Ignition timing A A A Air cleaner C C C C C C C Carburetor A A A A A A A A Idle rpm TUNING TO 1 900 100rpm Emission A A A A A A A A Fuel filter C C C Oil filter C C C Oil volume REFILL THE RECOMMENDED...

Page 38: ...UT THE SOLVENT OF THE SPONGE BUT AVOID DESTROYING IT 4 REFILL FEW LUBRICANT OIL ON THE SURFACE OF THE SPONGE ONLY WET IT BUT NOT DIP IT IN THE OIL 5 PUT BACK THE SPONGE ON THE AIR CLEANER 6 AND PERFEC...

Page 39: ...RK PLUG CONDITION YOU MAY INFER THE SITUATION OF THE ENGINE THE IDEAL COLOR OF THE ELECTRODE SHOULD BE LIGHT BROWN IF THERE S ANY PROBLEM PLEASE ASK YOUR DEALERS TO CHECK FOR YOU PLEASE TAKE OFF THE S...

Page 40: ...RENCH IT BY YOUR FINGERS TURN 1 4 1 2 AND LATER USING THE WRENCH TOOLS TO FIX IT TO THE STANDARD TORQUE BRAKE ADJUSTING THE CLEARANCE OF LEVER a FRONT BRAKE 10 20 mm b REAR BRAKE 10 20 mm IF THE CLEAR...

Page 41: ...FOR CHECKING THE LINING YOU CAN CHECK THE LINING BY VIEWING THE INDICATOR NOT NEED TO TAKE THE BRAKE OFF SEE IF IT S WORN OUT OR NOT IF THE INDICATOR POINTS TO THE LIMIT LINE PLEASE ASK YOUR DEALERS T...

Page 42: ...OUT OF ORDER AND DANGEROUS BRAKE OIL INSUFFICIENT BRAKE OIL WILL MAKE THE AIR GOING THROUGH THE BRAKE SYSTEM AND MIGHT CAUSE THE BRAKE TO LOSE CONTROL PLEASE CHECK THE BRAKE OIL LEVEL AND REFILL IT I...

Page 43: ...PARTS IF ANY OIL IS SPILLED OUT PLEASE CLEAN IT IMMEDIATELY 6 IF THE BRAKE OIL CAN T BE REFILLED TO THE STANDARD LEVEL PLEASE CHECK WITH YOUR DEALERS FRONT FORK CHECKING NOTE IN ORDER TO AVOID FALLING...

Page 44: ...E IS LOCATED BESIDE THE BATTERY UNDER THE STEP BOARD 2 TAKE OFF a 2 SCREWS ON THE COVER b THE COVER 3 IF THE FUSE IS BURNED OUT TURN OFF THE MAIN SWITCH AND THE SWITCH OF THE DEREC TIRE PARTS CHANGE A...

Page 45: ...1173 mm DRY WEIGHT 92 kg Two stroke forced air cooling P2 SINGLE 49 0 cc ELECTRIC AND KICK SEPARATE Recommend two stroke oil FC class ENGINE TYPE MODEL NO CYLINDER ARRAY PISTON DISPLACEMENT START SYS...

Page 46: ...NGK FOR REGULATION CLUTCH TYPE DRY TYPE GEAR SHIFT TYPE AUTOMATIC V BELT TIRE SIZE FRONT REAR 120 70 12 130 90 10 ELECTRIC SYSTEM IGNITION SYSTEM GENERATOR SYSTEM BATTERY TYPE CAPACITY OF BATTERY CDI...

Page 47: ...g Two stroke forced air cooling P2 P0 SINGLE SINGLE 49 0 cc 106 2 cc ELECTRIC AND KICK ELECTRIC AND KICK SEPARATE SEPARATE Recommend two stroke oil FC class Recommend two stroke oil FC class ENGINE TY...

Page 48: ...TYPE DRY TYPE GEAR SHIFT TYPE AUTOMATIC V BELT AUTOMATIC V BELT TIRE SIZE FRONT REAR 120 70 12 130 70 12 120 70 12 130 70 12 ELECTRIC SYSTEM IGNITION SYSTEM GENERATOR SYSTEM BATTERY TYPE CAPACITY OF...

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Page 50: ...15 000 2 000 16 000 3 000 17 000 4 000 18 000 5 000 19 000 6 000 20 000 7 000 21 000 8 000 22 000 9 000 23 000 10 000 24 000 11 000 25 000 12 000 26 000 13 000 27 000 Please decrease maintenance peri...