Philips Azur GC4532, Service Manual

Page 1: ...ly Document No CSW 07 081 18052 Azur Performer Steam Iron GC 4532 GC 4533 GC 4535 GC 4537 GC 4541 GC 4542 GC 4543 GC 4544 GC 4546 GC 4549 GC 4551 GC 4552 GC 4554 GC 4555 GC 4556 GC 4558 GC 4560 GC 4563 GC 4564 GC 4566 GC 4567 GC 4901 GC 4902 GC 4905 GC 4908 GC 4909 RI 4537 ...

Page 2: ...l use only Document No CSW 07 081 18052 Contents Page 1 Important Repair Instructions 3 2 Product Information Product Matrix 4 Functions Features Information 9 3 Troubleshooting 10 4 Disassembly and Reassembly Instructions 11 5 Service Lists 16 6 Revision History 24 ...

Page 3: ...dy state i e connected to the mains for at least 15 minutes The table below shows the temperature requirement Soleplate temperature Deg C Minimum Maximum 160 260 b Leakage Current Check leakage current according to IEC requirement Set input power to 1 15 times rated power Power on the appliance until steady Measure leakage current between LIVE NEUTRAL NEUTRAL EARTH Criteria for acceptance Leakage ...

Page 4: ...Published by Philips Consumer Lifestyle Page 4 of 25 For internal use only Document No CSW 07 081 18052 Product Information Product Matrix ...

Page 5: ...Published by Philips Consumer Lifestyle Page 5 of 25 For internal use only Document No CSW 07 081 18052 Product Information Product Matrix Continue ...

Page 6: ...Published by Philips Consumer Lifestyle Page 6 of 25 For internal use only Document No CSW 07 081 18052 Product Information Product Matrix Continue ...

Page 7: ...Published by Philips Consumer Lifestyle Page 7 of 25 For internal use only Document No CSW 07 081 18052 Product Information Product Matrix Continue ...

Page 8: ...Published by Philips Consumer Lifestyle Page 8 of 25 For internal use only Document No CSW 07 081 18052 Product Information Product Matrix Continue ...

Page 9: ...sy to clean Power 2400 W 3000 W Continuous steam output 45g 55 g min Vertical Steam Steam boost 180 g 250 g This features a steam boost in vertical position to Spray feature Remove wrinkles in hanging garments Vertical Steam Steam boost Drip Stop The steam boost helps to remove stubborn wrinkles The Water Tank Bottom has a Valve that is Controlled by a bimetal disc on the Soleplate Electronic Safe...

Page 10: ... Soleplate Exchange Cover and Soleplate Mtd Assy Mains Cord apply Heat Sink Paste to Live and Neutral wire Calc Collector Assy Exchange Calc Collector Assy Filling Door jammed can not close or open bounce up Inlay Assy Exchange Inlay Assy Too less steam 45 g min Soleplate full of scale Refer to descalling instruction stated below No Steam Soleplate Exchange Cover and Soleplate Mtd Assy Mains Cord ...

Page 11: ...lay Assy 5 with screw driver Flat Head from the back end by placing the Screw driver between Inlay Assy Housing lift the screw driver upwards slowly until you hear 3x click sound 7 Remove Thermostat Dial 8 Remove Bullet Spring 9 Unscrew A2 Screw with screw driver Philips Cross Head Recess no 2 from Clamping Plate 10 Unscrew A3 Screw with screw driver Philips Cross Head Recess no 2 from Housing Cov...

Page 12: ...6 connectors side to Swivel 4 Connect Mains Cord 6 N E wires to designated Frame Conncetors as shown below Cautions Due to high wattage of the iron only specified Mains Cord must be used Should there be any damage observed on the Mains Cord it must be replaced To replace Mains Cord once it is disassembled in the course of repair 5 Connect ASO 1 Red and Grey wires to designated Frame Connectors as ...

Page 13: ...xposed wire 7 Shift Mains Cord 6 Brown wire in between Lamp Assy wires as shown below for ASO version only 8 Assemble Thermostat Bush to Cover and Soleplate Mtd Assy 4 9 Place Water Tank Assy 7 on top of Cover and Soleplate Mtd Assy 4 10 Fasten A3 Screw with Screw driver Philips Cross Head recess no 2 between Housing Cover Reassemble Spring to Bullet before mount it back to Tank Top as shown in bl...

Page 14: ...wires at the right side of the Swivel saddle 14 Fasten T1 Screw with Screw driver T15 to Inlay Assy then paste the Inlay Sticker over T1 screw area close the Filling Door 15 Assemble Tank Seal 16 Dress ASO 1 Grey wire follow by Red wire as shown below for ASO version only 17 Connect ASO 1 Mains Cord 6 brown wire through the Lamp Assy Connection Loop as shown below for ASO version only 18 Dress Bro...

Page 15: ...s Cord tape as shown above 21 Dress Mains Cord 6 up to the Swivel Saddle 22 Assemble Deco Plate to Tank Top 23 Assemble Backplate 2K 2 24 Fasten A1 Screw with Screw driver Philips Cross Head recess no 2 to Backplate 2K 2 Cautions a before fastening screw relocate the screw with first thread Once done fasten the screw b Do not drop hit or knock the ASO for ASO version only c Ensure there is click s...

Page 16: ... 423902274201 423902274201 6 MAINS CORD 423902273971 423902273981 423902273981 423902273981 7 WATER TANK ASSY 423902274371 423902274421 423902274421 423902274421 GC4537 70 GC4537 70 GC4537 70 GC4537 80 POS Description EEU RUSSIA IBERIA EEU 889453770400 889453770870 889453770180 889453780400 1 ASO NA NA NA NA 2 BACKPLATE 2K 423902274061 423902274061 423902274061 423902274071 3 CALC COLLECTOR ASSY 4...

Page 17: ... 6 MAINS CORD 423902273981 423902273981 423902273981 423902273981 7 WATER TANK ASSY 423902274511 423902281171 423902276051 423902274501 GC4554 40 GC4555 80 GC4556 20 GC4556 20 POS Description IBERIA RUSSIA EEU RUSSIA 889455440180 889455580870 889455620400 889455620870 1 ASO 423902273911 423902273911 423902273911 423902273911 2 BACKPLATE 2K 423902274131 423902274071 423902273921 423902273921 3 CALC...

Page 18: ...961 423902274221 6 MAINS CORD 423902273981 423902273981 423902273981 423902273981 7 WATER TANK ASSY 423902274001 423902274001 423902274001 423902274441 GC4564 20 GC4566 80 GC4566 80 GC4566 80 GC4567 80 GC4567 80 POS Description RUSSIA IBERIA EEU IBERIA 889456680870 889456680180 889456780400 889456780180 1 ASO 423902273911 423902273911 423902273911 423902273911 2 BACKPLATE 2K 423902274111 423902274...

Page 19: ...1 423902275291 423902275301 6 MAINS CORD 423902275321 423902275321 423902275321 423902275331 7 WATER TANK ASSY 423902275361 423902275361 423902275361 423902275371 GC4908 80 GC4909 60 GC4909 60 GC4909 60 POS Description RUSSIA EEU RUSSIA TURKEY 889490880870 889490960400 889490960870 889490960040 1 ASO 423902275211 423902275211 423902275211 423902275211 2 BACKPLATE 2K 423902275251 423902275261 42390...

Page 20: ...INS CORD 423902274331 423902274331 423902281141 423902273971 7 WATER TANK ASSY 423902274421 423902274401 423902281151 423902273991 GC4544 80 GC4544 86 GC4551 29 GC4554 40 POS Description SINGAPORE EXP SINGAPORE AUSTRALIA THAILAND 889454480500 889454486500 889455129530 889455440640 1 ASO NA NA 423902273911 423902273911 2 BACKPLATE 2K 423902274071 423902274071 423902273921 423902274131 3 CALC COLLEC...

Page 21: ... NA NA 423902273911 2 BACKPLATE 2K 423902274071 423902274071 423902274061 423902276041 3 CALC COLLECTOR ASSY 423902273941 423902273941 423902273941 423902273941 4 COVER SPMA 423902275631 423902275451 423902275531 423902274011 5 INLAY ASSY 423902274281 423902274281 423902274251 423902276071 6 MAINS CORD 423902275641 423902281351 423902273971 423902288221 7 WATER TANK ASSY 423902275651 423902275621 ...

Page 22: ...Description WEU SPAIN HONG KONG 889455620010 889490966450 1 ASO 423902273911 423902275211 2 BACKPLATE 2K 423902273921 423902275261 3 CALC COLLECTOR ASSY 423902273941 423902273941 4 COVER SPMA 423902275521 423902275411 5 INLAY ASSY 423902274181 423902275311 6 MAINS CORD 423902273981 423902290191 7 WATER TANK ASSY 423902274391 423902278811 V9 V9 ...

Page 23: ...Published by Philips Consumer Lifestyle Page 23 of 25 For internal use only Document No CSW 07 081 18052 Service Lists Exploded view Quick Connector Quick Connector Notes Scale Not to scale ...

Page 24: ...ocument No CSW 07 081 18052 Water Tank Assy 7 Cover and Soleplate Mounted Assy 4 Notes The above 2 diagrams are for reference only Do not dismantle as quality control of these key components is the key factor to the performance of the appliance Scale Not to scale Frame Connector ...

Page 25: ...55440180 889455826600 889453786600 889453226600 889456336500 889455440640 889453520640 889453776500 889453336500 889453526500 889456686500 886453782240 886453784240 Chong Yoke Lan 12 Oct 2018 4 Added following new versions 889456330400 889456680400 889456780400 889490110400 889490220400 889490226600 889490540400 889490880400 889490960190 889490966600 Chong Yoke Lan 20 Dec 2018 5 Update Product Mat...