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GC8328

8-8

 

- Due to the high wattage of the iron, only the specified cord set must be used.

 

- Should damage be observed on the 

HOSE-CORD ASSY 19

 or 

CORDSET 40

, they must be replaced. 

Continued usage is not allowed.

 

- When replacing the 

MICROSWITCH ASSY 11

, please dress the 2 attached wires such that they are free of tension. Pulling force 

on the wires may affect the steam triggering.

 

- To avoid damage to the sealing & components of the 

BOILER ASSY 20

NEVER

 clean the boiler assy with vinegar, descaling 

agent or other corrosive chemicals.

 

- When replacing 

ELECTROVALVE 21

 or 

PUMP ASSY 27

, please be reminded to apply loctite at the joints for good sealing.

 

- After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations as 

laid down & officially established at this moment.

 

- The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check that soleplate temperature is within IEC requirement.

Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 15 minutes. 
The table below shows the temperature requirement.

Marking

Soleplate temperature (Deg C)

Material, for example

Test-
point

==

Minimum Maximum N Tolerance

 (1 

dot)

  70

120

  95 ± 25

Acetate, elastane, polyamide, polyproylene

••

 (2 

dots)

100

160

130 ± 30

Cupro, polyester, silk, triacetate, viscose, wool

•••

 (3 dots)

140

210

175 ± 35

Cotton, linen

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.
IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3.  Water leakage / Functionality

Check that there is no water leakage from any part of the product during operation.

Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working properly.

4. Loose part

Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.

REPAIR INSTRUCTIONS

Summary of Contents for EasyCare GC8328

Page 1: ...een repaired it should function properly and has to meet the safety requirements as officially laid down as this moment TECHNICAL INFORMATION Voltage 220 240 V Frequency 50 60 Hz Power Iron 800 W Boiler 1370 W Dimension F box 350 x 350 x 250 mm L x W x H Weight with packing 6 4 kg Water advice If the tap water in your area is very hard it is advisable to mix the tap water with an equal amount of d...

Page 2: ...e Lamp assy Blue Lamp assy N S Fig 2 Wiring at rear HOUSING Part 2 INLAY 17 STEAM LOCK 13 LAMP ASSY 8 MICROSWITCH ASSY 11 TRIGGER 12 THERMOSTAT DIAL ASSY 15 HOUSING PRINTED 10 SOLEPLATE COVER 6 THERMOSTAT BUSH 9 BRAIDED RUBBER HOSE 3 SOLEPLATE ASSY 1 Remove Screw A Disassemble BACKPLATE 18 Release Inlay rear catch Disassemble INLAY 17 Disassemble STEAM LOCK 13 Disassemble MICROSWITCH ASSY 11 Remov...

Page 3: ... 4 5 6 8 9 10 11 12 13 14 15 17 18 19 4239 021 41291 4239 015 59301 4239 010 10281 4239 015 70150 4239 026 46591 4239 021 36861 4239 026 13220 4239 021 65042 4239 021 31790 4239 026 46601 4239 026 46611 4239 010 09290 4239 021 61321 4239 026 46621 4239 026 21895 4239 021 65051 Soleplate assy 230 V Steamglide Non SOS Braided rubber hose Basic Hose clip braided rubber hose Ryton ring Soleplate cover...

Page 4: ...GC8328 4 8 13 14 17 11 10 6 4 9 1 3 12 15 18 19 5 A S N L E B1 B2 D3 Hose clip a E2 D2 D1 E1 E3 8 C EXPLODED VIEW IRON ...

Page 5: ...38 Disassemble STAND TOP 24 Remove Screws H1 H2 Disassemble BOILER ASSY 20 Remove Screws J1 J2 Disassemble FRONT PANEL PRINTED 31 K1 K2 K3 12 11 10 9 Pos Connected to Pos Connected to 9 Reed switch 11 Thermistor 10 Power board 12 Hosecord Black Fig 5 Connections on CONTROL BOARD 41 Remove Connections 9 10 11 12 Fig 5 Remove Screws at K1 K2 K3 Fig 5 Disassemble CONTROL BOARD 41 21 20 15 14 18 13 22...

Page 6: ...461 4239 010 10260 4239 022 62500 4239 026 21930 4239 021 61161 4239 015 59121 Boiler assy EE Electrovalve Electrovalve mesh Stand bottom EE Tulip Blue Stand top assy White Spacer bottom Spacer top Pump assy Inox clamp Safety cap assy Nipple plate Front panel printed Power button cap Blue Pos Service code Description 33 34 35 36 37 38 39 40 41 42 43 44 4239 021 31820 4239 015 56160 4239 021 31970 ...

Page 7: ...GC8328 7 8 F1 G2 H1 J1 K2 J2 K1 K3 H2 G3 G1 F3 G4 F2 30 37 35 42 31 23 32 41 36 38 39 43 29 44 27 40 34 24 28 21 22 33 20 26 25 EXPLODED VIEW STAND ...

Page 8: ... 1 Soleplate temperature Check that soleplate temperature is within IEC requirement Measure the temperature of the soleplate after the iron has reached steady state i e connected to the mains for at least 15 minutes The table below shows the temperature requirement Marking Soleplate temperature Deg C Material for example Test point Minimum Maximum Nominal Tolerance 1 dot 70 120 95 25 Acetate elast...

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