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GC6103

4-6

DISASSEMBLY ADVICE & PARTS LIST - BOILER STAND

HEAT INSULATION PLATE 22

TOP COVER 23

BOILER MOUNTED ASSY 31

Remove 

screw G (5x)

Disassemble 

TOP COVER 23

Straighten ear locks of Heat Insulation Plate
Disassemble 

HEAT INSULATION 

 PLATE 

22

FACE PLATE 26

LIGHT SWITCH HOLDER 29

LIGHT SWITCH 30

Remove 

screw G (5x)

Disassemble 

TOP COVER 23

Remove 

screw E (4x)

Disassemble 

FACE PLATE 26

Remove 

screw F (4x)

Disassemble 

LIGHT SWITCH 

 HOLDER 

29

HOSE-CORD ASSY  40

POWER CORD 41

Remove 

screw G (5x)

Disassemble 

TOP COVER 23

Remove 

screw J (3x)

Disassemble 

STAND CORD 

 CLAMP 

35

Connections on LIGHT SWITCH 30

Blue

Yellow

Iron

switch

Boiler

switch

Blue

Yellow/

Green

Brown

Brown

Connections on BIGTERMINAL BLOCK 34

BOILER

side

FACE

PLATE

side

Blue

Yellow

Brown

Brown

Blue

Yellow/
Green

Yellow/
Green

Note:
When replacing HOSE-CORD ASSY 40, please refer to IMPORTANT directives in the REPAIR INSTRUCTIONS on page 6.

Pos

Service code

Description

20
21
22
23
24
25
26
29
30
31
34

4239 022 55630
4239 022 55640
4239 022 55560
4239 022 55550
4239 022 55650
4239 022 55660
4239 022 55570
4239 022 55600
4239 022 55840
4239 022 55720
4239 022 55850

Silicon cap  A
Silicon cap  B
Heat insulation plate
Top cover  (White)
Safety cap
Filling hole gasket
Face plate
Light switch holder
Light switch
Boiler mounted assy
Big terminal block

Pos

Service code

Description

35
36
37
38
39
40
41

42
43

47

4239 022 55790
4239 022 55540
4239 022 55530
4239 022 55690
4239 022 55680
4239 022 55800
4239 022 55810
4239 022 55830
4239 022 55670
4239 022 55090
4239 022 55120

4239 022 58590

Stand cord clamp
Boiler foot
Bottom cover
Guard jacket
Stand foot
Hose-cord assy
Power cord - Europe & Korea
Power cord - Malaysia & Singapore
Cable tie
Stand assembly - Western Europe
Stand assembly - UK

Safety valve sealing ring

= changed

Summary of Contents for GC6103

Page 1: ...ight switch Safety Information This product meets the requirements regarding interference suppression on radio TV Due to the high wattage of the iron only the specified cord set must be used After the product has been repaired it should function properly and has to meet the safety requirements legal regulations as laid down officially established at this moment TECHNICAL INFORMATION Voltage 230 V ...

Page 2: ...OLEPLATE MTD ASSY 17 Remove screw A Disassemble BACKPLATE 5 Disassemble INLAY 6 Disassemble TEMPERATURE DIAL 1 Remove screw C 2x Disassemble IRON HANDLE 13 Remove screw D 3x Disassemble IRON COVER 16 Hose cord Assembly Connections Hose Cord Blue Yellow Green Brown Yellow Green Blue White Brown Yellow Electrical Diagram Boiler Heating Element Boiler Switch Iron Switch Thermo fuse Thermo fuse Iron H...

Page 3: ...510 4239 022 55520 Temperature dial Thermostat bush Sliding probe Sound spring Backplate Inlay Steam knob Fix piece Steam knob spring Iron lamp assy Pos Service code Description 11 12 13 14 15 16 17 18 19 4239 022 55410 4239 022 55500 4239 022 55390 4239 022 55440 4239 022 55490 4239 022 55340 4239 022 55360 4239 022 55460 4239 022 55070 Iron lamp cover Microswitch Iron handle Swivel Small termina...

Page 4: ...e When replacing HOSE CORD ASSY 40 please refer to IMPORTANT directives in the REPAIR INSTRUCTIONS on page 6 Pos Service code Description 20 21 22 23 24 25 26 29 30 31 34 4239 022 55630 4239 022 55640 4239 022 55560 4239 022 55550 4239 022 55650 4239 022 55660 4239 022 55570 4239 022 55600 4239 022 55840 4239 022 55720 4239 022 55850 Silicon cap A Silicon cap B Heat insulation plate Top cover Whit...

Page 5: ...GC6103 5 6 EXPLODEDVIEW BOILER STAND 20 23 35 37 38 34 24 31 25 40 43 41 E 4x F 4x J 3x G 5x 21 42 36 39 36 26 22 29 30 47 ...

Page 6: ...efore it is returned to the consumer 1 Soleplate temperature Check that soleplate temperature is within IEC requirement Measure the temperature of the soleplate after the iron has reached steady state i e connected to the mains for at least 15 minutes The table below shows the temperature requirement Marking Soleplate temperature Deg C Material for example Test point Minimum Maximum Nominal Tolera...

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