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GC6602

7-7

 

Due to the high wattage of the iron, only the specified cord set must be used.

 

Should damage be observed on the 

POWER CORD 52

, it must be replaced. 

 

Continued usage is not allowed.

 

If 

UNIT BASE BODY 43

 is provided without type plate information eg. Type number, voltage etc.  When replacing the cover, 

engrave the type number & voltage on the type plate with a sharp object.

 

After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulation 

as laid down & officially established at this moment.

 

The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate 

temperature

Check the soleplate temperature is within IEC requirement.

Soleplate temperature ( Deg C)

Materials, for example

Test-
point

==

Minimum

Maximum

170

230

All fabric types

2. Leakage 

current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3. 

Water leakage / Functionality

Check that there is no water leakage from any part of product during operation.

Check that the functionality of the product (product dependent) eg. Steaming, steam trigger, variable steam, SOS, PCBA 

etc is working properly.

4. Loose 

part

Check that there are no loose parts eg. Extra screws in the product that can cause short-circuit or product malfunctions.

5. 

Fuse open circuit

 

When replacing fuse, to also service the water tubes which is probably choked with calc.

6. 

PCBAs ESD control

All failed PCBAs including to be packed with ESD bags for shipment.

7. Screws

Screws should be the defi ned screws in terms of length and material used.

The torque of the thermistor-soleplate screw is 9-12kg f.cm.

Repair Instruction

Summary of Contents for GC6602

Page 1: ...compartment Cord freedom swivel 180 degree cord freedom Hose length 1 6 m Power cord length 1 8 m Calc management Suitable for tap water Calc clean solution Smart Calc Clean Calc clean reminder Filtered water recommended Safety Information This product meets the requirements regarding interference suppression on radio and TV After the product has been repaired it should function properly and has t...

Page 2: ... Remove POTENTIOMETER BOX 17 Remove Screw G1 G2 G3 Remove STEAM TUBE CONNECTOR 8 Fig 1 Thermistor is part of the Power PBCA Asm WIRE CONNECTOR 29 CONNECTION WIRE ASM 28 BASE 9 SOLEPLATE ASSY 11 Remove Screw A1 A2 Remove BUTTON 27 Remove Screw B1 Remove TOP COVER 20 Remove Screw C1 Remove CORD BUSHING 21 Remove CONTROL POWER PCBA 1 23 Remove STEAM KNOB 4 Remove Screw D1 Remove DIAL KNOB 19 Remove S...

Page 3: ...ASSY 42 CORD CLAMP 45 CORD BOX COVER 50 TERMINAL BLOCK 46 SWITCH BRAKET ROCKER SWITCH 47 POWER CORD ASM 52 Remove SCREW CAP 57 Remove Screws A1 A2 Remove SILICON CUSHION 56 Remove INSULATION BASE 55 Remove Screws C1 C2 C3 C4 C5 C6 C7 Remove UNIT BASE COVER 51 Remove BOTTOM FOOT 40 Remove Screws D1 D2 D3 D4 D5 D6 D7 Remove WATER TANK ASM 36 Remove UNIT BASE BODY 43 Remove Screw E1 E2 Remove PUMP BR...

Page 4: ...00 70225 9965 100 70239 Cord bushing Power PCB box Power PCB asm Silicon pad Spring 4 26 27 28 29 30 9965 100 70194 9965 100 70197 9965 100 70207 9965 100 70228 9965 100 70231 Switch hole cover Button Connection wire asm Wire connector Iron base support Pos Service code Description 31 32 33 34 35 N A N A N A N A N A Release button 2 Spring 2 Lock fastener Location fastener Bolt base 36 37 38 39 40...

Page 5: ...GC6602 5 7 A2 A1 E1 H1 H2 H3 H4 E2 C1 D1 F2 F1 G1 G3 B1 G2 16 12 25 2 6 7 26 9 11 5 27 13 28 8 1 3 18 21 20 10 24 4 22 15 23 14 17 19 Exploded view Iron ...

Page 6: ...GC6602 6 7 A2 C2 C6 G1 H1 E1 D1 D2 D4 D5 D3 D6 D8 D7 E2 F1 F2 F4 F3 I1 I2 A1 C1 C3 C5 C7 C4 38 42 44 36 43 37 41 57 52 55 45 50 49 47 40 46 39 51 48 56 Exploded view Stand ...

Page 7: ...st point Minimum Maximum 170 230 All fabric types 2 Leakage current Check that leakage current is within IEC requirement Measure leakage current between LIVE NEUTRAL EARTH IEC requirement is that at 230 V supply the EARTH leakage current must be less than 0 75 mA 3 Water leakage Functionality Check that there is no water leakage from any part of product during operation Check that the functionalit...

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