Philips GC9545 Service Manual Download

Page: 5 / 12

GC9545

5-12

DISASSEMBLY ADVICE - STAND

WATER TANK PRINTED

ASSY 58

TRAY MOLDED 53

DISPLAY COVER PRINTED

ASSY 50

STAND TOP MOLDED 45

POWER CORD STORAGE

MOLDED 42

HOSE CORD STORAGE

COMPARTMENT ASSY 43

RINSE CAP ASSY 56

RINSE HOUSING

PRINTED 39

BOILER ASSY 36

BUTTON PANEL ASSY 51

POWER BOARD PCB

ASSY 60

FLOATING PLATFORM

ASSY 61

Remove

WATER TANK PRINTED ASSY 58

Remove

TRAY RUBBER CAP 54

Remove

Screws K1, K2

Disassemble

TRAY MOLDED 53

Remove

Screws L1 - L4

Remove

Screw M

Remove

Screws N1 - N4

Disassemble

DISPLAY COVER PRINTED ASSY 50

Remove

Screws P1 – P3

Disassemble

STAND TOP MOLDED 45

Remove

Screws Q1, Q2

Disassemble

POWER CORD STORAGE MOLDED 42

Disassemble

HOSE CORD STORAGE COMPARTMENT

ASSY

Remove

RINSE CAP ASSY 56

Remove

Screws R1, R2

Disassemble

RINSE HOUSING PRINTED 39

Remove

Screws S1, S2, S3

Disassemble

BOILER SUPPORT BRACKET MOLDED 41

Disassemble

BOILER ASSY 36

Remove

Screws T1, T2

Disassemble

BUTTON PANEL ASSY 51

Remove

Screw U

Disassemble

POWER BOARD PCB ASSY 60

Remove

Screws X1 - X4

Disassemble

PLASTIC CAP MOLDED 62

Disassemble

FLOATING PLATFORM ASSY 61

Summary of Contents for GC9545

Page 1: ...le for tap water Calc clean solution Easy De calc EMF Service Information This product meets the requirements regarding interference suppression on radio TV After the product has been repaired it should function properly has to meet the safety requirements as officially laid down at this moment TECHNICAL INFORMATION Voltage 220 240 V Frequency 50 60 Hz Power Iron 800 W at 230 V Boiler 1370 W at 23...

Page 2: ... Screws C1 C2 Remove Cord clamp Disassemble SOS KNOB COVER 18 Tip for disassembling SOS KNOB COVER 18 Carefully insert a sharp object into the gap at the side slowly lift up the part Disassemble SOS KNOB 13 Remove Screw D Disassemble INLAY MOLDED 17 Remove Screw E Disassemble MICRO SWITCH ASSY 12 Remove Screw F Disassemble HOUSING LENS ASSY PRINTED 9 Remove Screws G1 G2 Disassemble LIGHT GUIDE ASS...

Page 3: ...721 4239 021 67741 4239 021 67753 4239 026 42521 4239 026 47861 4239 014 54961 4239 026 42551 Soleplate mounted assy 230 V 800 W Thermistor assy Iron Deviator assy Braided rubber hose iron Hose clip ID 8 7 Hose clip Braided rubber hose Ryton ring Cover SOS spray painted Housing Lens assy printed Light Guide assy Deco_Plate Top Cover assy Printed Micro switch assy SOS knob sprayed painted SOS lever...

Page 4: ...GC9545 4 12 EXPLODED VIEW IRON 18 13 17 14 20 19 9 8 3 1 Rubber gasket 21 5 11 12 Micro Switch holder Cord clamp 2 6 4 7 D E F H2 G1 G2 C1 B2 B1 A1 C2 H1 H3 J2 J6 J5 J4 J1 J3 15 10 16 ...

Page 5: ... Remove Screws L1 L4 Remove Screw M Remove Screws N1 N4 Disassemble DISPLAY COVER PRINTED ASSY 50 Remove Screws P1 P3 Disassemble STAND TOP MOLDED 45 Remove Screws Q1 Q2 Disassemble POWER CORD STORAGE MOLDED 42 Disassemble HOSE CORD STORAGE COMPARTMENT ASSY 43 Remove RINSE CAP ASSY 56 Remove Screws R1 R2 Disassemble RINSE HOUSING PRINTED 39 Remove Screws S1 S2 S3 Disassemble BOILER SUPPORT BRACKET...

Page 6: ...241 4239 021 76061 4239 015 58201 4239 021 67872 4239 021 61723 4239 021 77331 4239 021 77761 4239 026 47651 Stand bottom assy Pump assy De air valve Braided rubber hose boiler Inox clamp Spacer Bottom molded Boiler assy Electrovalve Thermistor assy Boiler Rinse Housing Printed Spacer top molded Boiler support bracket molded Power cord storage molded Hose cord storage compartment assy Cord set EU ...

Page 7: ... EXPLODED VIEW STAND L1 L2 L3 P2 K2 K1 P3 P1 M Q2 Q1 S1 T2 T1 U N1 N2 N4 N3 S2 L4 58 46 47 37 49 48 45 43 31 30 32 61 62 52 53 42 40 36 60 34 33 44 54 50 51 35 59 41 39 56 57 38 55 R2 R1 S3 X4 X1 X2 X3 Cord clamp ...

Page 8: ...DIAGRAM Iron LED STAND IRON Power Board L L Stand Electronics Hall Sensor Board UI Board Thermistor Pump Steam E valve Boiler Heating Element Thermal Fuse M N N N L E E E Thermistor Trigger Switch Iron Heating Element Thermal Fuse ...

Page 9: ...ctor 2 mm horizontal 7 pin Connector 2 mm vertical POWER BOARD HALL SENSOR BOARD HOSCORD FLEX ASSY IRON UI BOARD 9013 Live 9016 Pump Control 9015 Evalve Control THERMAL FUSE L THERMISTOR TRIGGER NEUTRAL 9014 Live WA1 PCB Pump L WA2 PCB Pump ctrl WA7 PCB EV ctrl WA4 PCB EV L WA5 PCB Fuse L WA19 HE Fuse L WA6 PCB Fuse N 9003 Boiler L 3 2 1 3 2 1 2 1 9009 Boiler N 9001 Live 9002 Neutral 9018 Iron LED...

Page 10: ...ng tests are common checks that are conducted on a repaired product before it is returned to the consumer 1 Soleplate temperature Check that soleplate temperature is within below requirement Measure the temperature of the soleplate after the iron has reached steady state i e connected to the mains for at least 15 minutes The table below shows the temperature requirement Soleplate temperature Deg C...

Page 11: ...to replace the INOX CLAMP 34 Below instructions ensure that the inox clamp is crimped correctly Inox clamp Crimping tool Knipex Crimping tool 2 7 mm max 1 2 mm Distance from edge of crimp to rubber hose Fold in crimp Direct crimp form 3 5 mm max CAUTION When crimping on plastic part like DE AIR VALVE avoid over crimping which may lead to plastic part crack ...

Page 12: ...mbly Tools required Torque wrench set to 6kgf CAUTION 1 The torque wrench engagement is allowed ONLY at the yellow box locations in below picture Contact area for torque wrench to screw unscrew the electrovalve CAUTION 2 Ensure torque wrench jaw does not contact the solenoid body Torque wrench Electro valve solenoid body Maintain gap between the torque wrench and the solenoid body ...

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Philips GC9545, Service Manual

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