Philips HTS3544, Service Manual

Page 1: ... by HY ET0702 Service Audio Printed in The Netherlands Subject to modification DVD Micro Theatre Version1 0 TABLE OF CONTENTS Page Location of PC Boards 1 2 Versions Variation Package 1 2 Specifications 1 3 Service Aids 1 4 ESD Safety Instruction 1 5 Lead free solding Information 1 6 Repair Instructions 2 Disassembly Instructions Service positions 3 Block Wiring Diagram 4 Ipod Board 5 Control Boar...

Page 2: ...CB BOARDS CONTROL PCB STANDBY PCB MP3 PCB MAIN PCB IPOD PCB POWER PCB USB PCB VERSION VARIATION Type Versions Features Board in used HTS3544 37 Main Output Power 1000W Composite Video Out Power Voltage 120V AC Cord Fix ...

Page 3: ... Composite Video Output 1 0 Vp p 75Ω S Video Output Y 1 0 Vp p 75Ω C 0 286 Vp p 75Ω Audio DAC 24 Bits 96 kHz Frequency Response 4 Hz 20 kHz 44 1 kHz 4 Hz 22 kHz 48 kHz 4 Hz 44 kHz 96 kHz PCM IEC 60958 Dolby Digital IEC 60958 IEC 61937 DTS IEC 60958 IEC 61937 MAIN UNIT Power Supply Rating 120 V 60 Hz Power Consumption 180 W Low Standby power 1 W Dimensions 435 x 55 x 367 mm w x h x d Weight 4 04 kg...

Page 4: ...x driver set T6 T20 4822 395 50145 Torx driver T10 extended 4822 395 50423 Compact Disc SBC426 426A Test disc 5 5A 4822 397 30096 SBC442 Audio Burn in test disc 1kHz 4822 397 30155 SBC429 Audio Signals disc 4822 397 30184 Dolby Pro logic Test Disc 4822 395 10216 SERVICE AIDS HANDLING CHIP COMPONENTS ...

Page 5: ...ore returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist The leakage current must not exceed 0 5mA CLASS 1 LASER PRODUCT 3122 110 03420 GB Warning Invisible laser radiation when open Avoid direct exposure to beam S Varning Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad Betrakta ej ...

Page 6: ...duce heat Mix of lead free solder alloy parts with leaded solder alloy parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types leaded and lead free If one cannot avoid or does not know whether product is lead free clean carefully the solder joint from old solder alloy and re solder with new solder alloy SAC305 Use only original spare parts listed in the Service Manuals ...

Page 7: ...t Check Repair IC901 IC902 AndIts conn circui t 27V Voltage No Output 12V Voltage No Output 5V Voltage No Output Check Q901 Q909 IC901 AndIts Conjoint Part Check Q912 IC902 AndIts Conjoint Part Check Q912 IC902 AndIts Conjoint Part Check Q912 IC902 AndIts Conjoint Part No C All Function No Sound Check POWER IC Voltage 35 5V Yes See Contents B CheckQ306 D304 ZD303 AndIts conn parts Yes No Check Q30...

Page 8: ...Cable Loose No OK Check Open Close Working or Not Check CN802 CN803 CheckIC801 AndIts conjoint parts No Re Insert and fix the cable YES Determine Picture Output OK Check IC208 And Their Conjoint Parts No Check Q801 Q802 Q803 OK H I COAXIAL In No Sound INT OK Check JK702 Pin5 INT OR NO REPAIR ok Check And Repair FB202 FB203 No Check IC201 IC208 And OK Check IC201 Pin6 pin 23 approx 5 0V See C OK Ch...

Page 9: ...nt Parts OK Check CN302 IC301 AndIts Conjoint Parts Check CF2 And Its Conjoint Parts L6 DT4 AndIts Conjoint Parts AM Function No Sound FM Function No Sound OK OK OK OK Check IC1 X1 C39 And Its Conjount Parts OK Check Main Pcb Of Tuner Input Circuit M No Svideo output Check JK701 Pin1 Pin3 Video signal Yes Check IC208 PIN133 PIN140 To JK701 ConjointParts O HDMI No Output Yes Insert And Pull out HDM...

Page 10: ...t position and remove the Tray Cover as shown in Figure 3 and close the tray manually by pushing it back in 3 Loosen 5 screws and remove the Top Cover by lifting the rear portion upwards before sliding it out towards the rear 3 screws on the back 1 screws each on the left right side 4 Loosen 5 screws lift up the top edge of Front Panel assembly to free some catches before sliding it out towards th...

Page 11: ...ling of the Control Board 1 Loosen 10 screws E at the back pancle as shown in figure 6 SERVICE POSITIONS Service position A Note In some service positions the components or copper patterns of one board may risk touching its neighbouring pc boards or metallic parts To prevent such short circuit use a piece of hard paper or other insulating material between them Service position B D Figure 7 E Figur...

Page 12: ...S EQ VOLUME CONTROL IC STA308A COAXIAL INPUT Y U V OUT IC TS5V330 VIDEO SWITCH FAN_12V STA510A POWER AMP L SPK SL SPK SIRIUS SA TELLITE RADIO AMPLIFIER AMPLIFIER IC IRC4558 IC IRC4558 DC TO DC SIRIUS5V OUT 2SB772 12V OUT AD 3 3VOUT USB 500mA USB 5V OUT AMPLIFIER AMPLIFIER IC IRC4558 IC IRC4558 AMPLIFIER IC IRC4558 AMPLIFIER IC IRC4558 IC TC4051BPx2 SWITCH TV IN A D IC CS5340 AUX IN MP3 IN PHONEJAC...

Page 13: ...4 2 4 2 WIRING DIAGRAM ...

Page 14: ...5 1 IPOD BOARD TABLE OF CONTENTS Circuit Diagram 5 2 PCB Layout Top Bottom View 5 3 l ...

Page 15: ...47K TO HTS3540 SIRIUS5V 1K 1K 1 2 3 4 5 6 7 8 9 JK101 C118 C117 R175 R176 1 2 3 4 5 CN100 R211 R210 CJD008202 1010 FUSE TO Ipod F101 700MA 1 2 1 2 A B A B CIRCUIT DIAGRAM C117 B1 C118 A1 CN100 A2 F101 A1 R175 B1 R176 B1 R210 A1 R211 A1 ...

Page 16: ...5 3 PCB LAYOUT TOP VIEW 1 1 A B A B CN100 A1 JK101 B1 PCB LAYOUT Bottom VIEW 1 1 A B A B C117 B1 C118 B1 F101 A1 R175 B1 R176 B1 R210 B1 R211 B1 ...

Page 17: ...6 1 6 1 CONTROL BOARD TABLE OF CONTENTS FTD Display Pin Assignment 6 1 Voltage 6 2 Circuit Diagram 6 3 PCB Layout Top Bottom View 6 4 l Note FTD DISPLAY PIN ASSIGNMENT ...

Page 18: ...Pin NO 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Voltage 26 00 23 00 23 00 22 00 22 00 24 00 24 00 24 00 24 00 24 00 24 00 4 70 4 70 0 00 0 00 0 00 4 70 0 00 2 30 2 30 Pin NO 41 42 43 44 45 46 47 48 49 50 51 52 Voltage 4 70 0 00 4 00 3 20 0 00 0 00 3 20 3 20 0 00 0 00 0 00 0 00 Pin NO b c e Pin NO b c e Voltage 4 10 0 00 3 60 Voltage 4 30 4 10 3 70 IC251 Q2502 Q2501 VOLTAGE ...

Page 19: ...B3 JMP2 B3 JMP3 B3 JMP5 B1 JMP6 B1 JMP7 B2 JMP8 B3 JMP9 B3 JP1 A3 LD2501 B3 Q2501 A1 Q2502 A1 R2253 B1 R2501 A1 R2502 A1 R2503 A1 R2504 A1 R2505 A1 R2506 A1 R2507 A1 R2508 A1 R2509 A1 R2510 A2 R2513 A1 R2514 B1 R2515 B1 R2516 B1 R2517 B1 R2518 B1 R2519 B1 R2520 B1 R2521 B1 R2522 B1 R2523 B1 R2524 A2 R2525 A2 R2526 A2 R2528 A1 R2529 B1 R2530 A1 R2532 A1 R2533 A1 R2534 A1 R2535 A1 R2539 A1 R2540 A1 ...

Page 20: ...A2 R2514 B2 R2515 B2 R2516 B2 R2517 B2 R2518 B2 R2519 B2 R2521 B2 R2522 B2 R2523 B2 R2524 B2 R2525 B2 R2526 B2 R2529 A2 R2530 B2 R2533 B2 R2534 B2 R2535 B2 R2541 B2 R2542 A3 R2544 A1 R2545 A3 R2548 B3 R2549 B3 R2553 B2 R2554 B2 ZD251 A2 ZD252 A2 ZD253 B2 ZD254 B2 ZD255 B2 C2504 A2 C2505 B2 C2513 A2 C2531 B2 D2501 B2 D2503 B2 D2504 B2 D2507 A2 D2508 A2 DP1 B2 JK2 B3 JK3 B1 JMP1 B2 JMP11 A3 JMP12 B3...

Page 21: ... Servo Bottom Right 7 9 PCB Layout Top View 7 10 PCB Layout Bottom View 7 11 Voltage 7 12 l 1 2 5 2 6 2 7 2 8 2 22 23 8 1 9 1 0 2 4 2 15 16 17 MUTE Thermal Shut dowm 10k 10k 10k 10k 25k 25k 25k 15k Vcc1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 VINFC TRB 1 RSGO2VINSL REGO1 FWD REV VCC1 VOTR VOTR VOSL VOSL VOFC VOFC MUTE BLAS VINTK TRB 2 NC VINLD GND VCTL NC VCC2 VOLD VOLD VOTK VOTK RGND VCC1 Prc DRV TRAY D...

Page 22: ...B5 C541 C5 C542 B5 C543 B5 C544 B5 C545 A5 C546 A5 C547 C5 C548 C5 C549 C5 C550 C5 C551 B5 C552 B5 C553 B5 C554 B5 C555 B5 C556 B5 C557 B5 C558 B5 C559 B5 C560 A5 C561 A5 C562 A5 C563 A5 C564 A5 C565 B5 C566 A5 C567 A5 C568 A5 C569 A5 C570 A5 C571 C5 C572 B5 C573 B5 C574 B5 C575 A5 C576 A5 C577 B3 C578 B3 C579 B3 C580 B3 C581 B3 C582 B3 C583 B4 C584 A3 C585 A3 C586 A3 C587 A3 C588 A3 C589 A3 C590 ...

Page 23: ...A1 R326 A1 R327 A1 R328 A1 R329 A2 R330 A2 R331 A2 R332 A2 R333 A2 R334 A2 R335 A2 R336 A2 R343 A2 R344 A2 R345 A1 R346 A1 R348 A1 R349 A1 R350 A1 R351 B1 R352 B1 R353 B1 R354 B1 R355 B1 R356 B1 R357 B1 R358 B1 R359 B1 R360 A2 R361 A2 R369 B2 R377 B2 R378 B2 R385 A1 R386 A1 R387 A1 R388 A1 R418 B1 R419 B1 R501 C4 R502 C4 R503 B3 R504 A3 R505 A4 R506 C4 R507 C4 R508 B4 R509 B4 R512 A3 R513 A4 R515 ...

Page 24: ...7 4 7 4 Circuit Diagram Amplifier Bottom Left ...

Page 25: ...7 5 7 5 Circuit Diagram Amplifier Bottom Right ...

Page 26: ...3 C218 B4 C219 A3 C220 A4 C221 B4 C225 C2 C226 C2 C227 C2 C228 C2 C229 C1 C230 D2 C231 D2 C232 C1 C233 B3 C237 B4 C238 A4 C240 B4 C241 A4 C242 A3 C243 D2 C253 C2 C254 D2 C300 A5 C601 A4 C602 A4 C604 B5 C605 B4 C606 A4 C607 A4 C608 A5 C609 B5 C610 A4 C611 A5 C612 A5 C801 A1 C802 A1 C803 A1 C804 A2 C805 B2 C806 B2 C807 B2 C808 B2 C809 B3 C810 A3 C811 A2 C812 A2 C813 B3 C816 B3 C817 B3 C818 A2 C819 B...

Page 27: ...R222 D3 R223 B5 R224 B4 R225 B4 R227 B5 R228 B5 R230 C2 R231 C2 R232 C2 R233 D2 R234 C1 R235 C2 R239 D2 R240 B5 R241 B5 R242 D2 R243 C5 R245 C1 R247 C1 R248 C1 R249 C1 R251 C2 R252 C2 R253 C1 R255 C2 R256 C2 R257 C2 R258 C2 R260 C5 R261 C5 R263 A3 R266 C5 R269 D2 R271 D2 R272 D2 R279 C1 R280 B3 R281 D2 R282 C2 R283 D2 R284 D2 R286 D3 R287 D3 R288 B3 R290 C1 R291 C1 R292 C1 R293 A4 R294 A3 R300 D2 ...

Page 28: ...7 8 7 8 Circuit Diagram Servo Bottom Left ...

Page 29: ...7 9 7 9 Circuit Diagram Servo Bottom Right ...

Page 30: ...IC202 C4 IC203 B4 IC204 B4 IC205 C4 IC206 B4 IC206 B4 IC207 C5 IC208 B5 IC301 A3 IC302 A3 IC304 B3 IC305 B3 IC306 A4 IC501 A2 IC502 C2 IC503 B2 IC504 D2 IC505 C3 IC602 A5 IC801 D5 JK302 A3 JK501 A2 JK502 A2 JK601 A5 JK701 A4 JK702 A4 JP505 C1 JP505A C1 JP507 B1 JP507A B1 L201 C5 L202 D5 L203 D5 L204 B4 L205 B5 L207 B5 L501 B1 L502 B2 L503 C2 L504 D1 L505 C1 L506 C2 L507 D2 L508 D1 L509 D2 L510 D2 ...

Page 31: ...2 C550 B1 C551 B2 C552 B1 C553 C2 C554 C2 C555 C1 C556 B2 C557 B1 C558 C2 C559 C1 C560 C1 C561 D2 C562 D1 C563 D1 C564 D1 C565 C2 C566 C1 C568 D1 C569 D1 C570 D1 C577 C3 C585 C3 C586 C3 C587 C3 C588 C3 C589 C3 C591 C3 C595 D1 C596 C1 C597 B1 C601 A5 C611 A5 C612 A5 C730 A4 C801 D5 C802 D5 C803 D5 C806 D5 C807 D5 C820 D4 C821 D4 C822 D4 C823 D4 C835 C5 C845 C4 C901 D2 C902 D3 C903 D3 C904 D3 C907 D...

Page 32: ...00 0 00 5 70 0 00 0 00 3 30 0 00 0 00 0 00 0 00 0 00 5 70 Pin NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Voltage 0 00 0 00 0 00 0 00 0 00 0 00 5 70 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 5 70 Pin NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Voltage 5 30 1 50 5 30 1 90 0 00 5 30 1 65 1 55 3 30 2 60 2 60 2 60 5 30 0 00 5 20 5 30 Pin NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Voltage 0 00 0 5...

Page 33: ... Pin NO b c e Pin NO b c e Pin NO b c e Pin NO b c e Voltage 148 00 318 00 148 00 Voltage 0 60 0 00 0 00 Voltage 1 50 0 00 1 80 Voltage 42 00 4 90 42 00 Q908 Pin NO b c e Pin NO b c e Pin NO b c e Pin NO b c e Voltage 0 00 3 40 0 00 Voltage 0 00 4 30 0 00 Voltage 0 00 550 00 0 00 Voltage 1 50 0 00 0 00 Pin NO b c e Pin NO b c e Pin NO b c e Pin NO b c e Voltage 11 50 13 50 11 00 Voltage 0 00 147 9...

Page 34: ...IC904 D2 IC905 D3 J901 A1 J902 A4 J903 A5 J904 A5 L901 A3 L902 A4 L903 B1 L904 B1 L905 B3 L906 C4 L907 C4 NTC901 C1 Q901 A2 Q904 C5 Q905 C2 Q906 D4 Q907 D2 Q908 D3 Q909 B2 Q910 B3 Q911 B3 Q912 C2 Q913 D3 Q914 C3 Q915 C4 Q916 D1 Q917 D5 R901 A2 R902 A2 R903 A2 R904 A2 R905 A2 R906 B2 R908 A3 R909 A4 R910 A4 R911 A4 R912 A4 R915 C5 R916 A4 R917 C4 R918 C2 R919 C4 R920 C5 R921 D4 R922 A4 R923 A4 R924...

Page 35: ...C3 IC904 C3 IC905 C3 J901 A1 J902 A4 J903 A4 J904 A4 J909 B1 J910 B2 J911 B2 J912 C2 J913 C2 J914 B2 J915 A2 J916 C3 J918 B3 J920 A3 J921 A3 J922 A3 J923 B4 J924 B4 J925 B4 J926 B4 J927 B4 J928 C4 J929 C4 J930 C3 J931 C3 J932 C3 J933 C4 J934 C4 J935 C4 L901 B3 L902 B4 L903 B1 L904 B1 L905 C4 L906 C4 L907 C4 NTC901 C1 Q901 B2 Q904 B4 Q905 C2 Q907 C2 Q908 C3 Q909 A2 Q910 B3 Q911 B3 Q912 C2 Q913 C2 Q...

Page 36: ...15 C3 D916 C2 IC902 C3 Q906 C1 Q917 C1 R901 A4 R902 A4 R910 B1 R911 B1 R912 B1 R916 B1 R918 C3 R919 B1 R920 B1 R921 C1 R922 B1 R923 B1 R924 B1 R925 C1 R926AB1 R926BB1 R927 C2 R928 A3 R929 A4 R930 B1 R931 B1 R933 C2 R944 B1 R947 B1 R950 B4 R951 C4 R952 C4 R953 B4 R955 C1 R958 C3 R959 C3 R960 C3 R962 C3 R963 C2 R967 C3 R968 C1 R970 C4 R971 C3 R972 C2 R973 B2 R974 C2 R975 C1 R976 C2 R977 B1 R978 B2 R...

Page 37: ...9 1 DVD BOARD TABLE OF CONTENTS EXPLORER VIEW 9 2 ...

Page 38: ...9 2 EXPLORER VIEW ...

Page 39: ...10 1 10 1 Mechanical Exploded View ...