Philips HTS5200, Service Manual

Page 1: ... Netherlands Subject to modification DVD Home Theater System Version1 1 TABLE OF CONTENTS Location of PCB Boards 1 2 Versions Variation 1 2 Measurement Setup 1 4 Specifications 1 3 Service Aids 1 5 ESD Safety Instruction 1 6 Lead free soldering Information 1 7 Setting procedure Repair Instructions 2 Disassembly Instructions Service positions 3 Block Wiring Diagram 4 VFD USB AUX Board 5 Main LED Bo...

Page 2: ...in Led Board VFD USB UAX Board AMP Board Type Versions Board in used HTS5200 C C C 12 REPAIR SCENARIO MATRIX 12 x x C Component Level Repair Power Board C Touch Board C C C C 98 C C 98 x x x TOUCH PCB VFD PCB MAIN PCB POWER PCB DOOR LED PCB LED PCB MAIN PCB AUX PCB AMP PCB POWER PCB USB PCB TOP VIEW BOTTOM VIEW 51 x x C C C 51 C C ...

Page 3: ...emory support 160GB Main Unit Power supply Russia China India 220 240V 50 Hz Asia Pacific Latin America 110 127V 220 240V 50 60Hz switchable Power consumption 100 W for 12 98 Power consumption 135 W for 51 Standby power consumption 0 3 W for 12 98 Standby power consumption 0 9 W for 51 Dimensions WxHxD 434 x 253 x 129 mm for 12 98 Dimensions WxHxD 435 x 58 x 358 mm for 51 Weight 3 6 kg for 12 98 W...

Page 4: ...Signal Disc replaces test disc 3 SBC429 4822 397 30184 Bandpass 250Hz 15kHz e g 7122 707 48001 LF Voltmeter e g PM2534 DUT RF Generator e g PM5326 S N and distortion meter e g Sound Technology ST1700B Use a bandpass filter to eliminate hum 50Hz 100Hz and disturbance from the pilottone 19kHz 38kHz Ri 50 Tuner FM MEASUREMENT SETUP ...

Page 5: ...x driver set T6 T20 4822 395 50145 Torx driver T10 extended 4822 395 50423 Compact Disc SBC426 426A Test disc 5 5A 4822 397 30096 SBC442 Audio Burn in test disc 1kHz 4822 397 30155 SBC429 Audio Signals disc 4822 397 30184 Dolby Pro logic Test Disc 4822 395 10216 SERVICE AIDS HANDLING CHIP COMPONENTS ...

Page 6: ...ore returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist The leakage current must not exceed 0 5mA CLASS 1 LASER PRODUCT 3122 110 03420 GB Warning Invisible laser radiation when open Avoid direct exposure to beam S Varning Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad Betrakta ej ...

Page 7: ...duce heat Mix of lead free solder alloy parts with leaded solder alloy parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types leaded and lead free If one cannot avoid or does not know whether product is lead free clean carefully the solder joint from old solder alloy and re solder with new solder alloy SAC305 Use only original spare parts listed in the Service Manuals ...

Page 8: ...16 Region 2 Servo D1 72 01 00 8032 05 00 04 06 Risc BB 00 00 00 MCU 06 01 Touch 0044 Dock Error if current model doesnot match your set use down arrow key on the remote to change OK c Remove solder joint on the ESD protection point The ESD protection point on the top side view of OPU The Top side view of OPU Note The ESD protection point on any one side must be soldered if the DVD Loader is OK and...

Page 9: ...2 2 2 2 REPAIR INSTRUCTIONS One ...

Page 10: ...2 3 2 3 REPAIR INSTRUCTIONS Two ...

Page 11: ...2 4 2 4 REPAIR INSTRUCTIONS Three ...

Page 12: ...tand ass y as shown in figure 2 3 Loosen 9 screws B to remove rear panel as shown in figure 3 Dismantling of the Main PCB 1 Loosen 8 screws C to remove main PCB bracket as shown in figure 4 2 Loosen 3 screws D and loosen 7 screws E at the main PCB bracket as shown in figure 5 6 to remove main PCB Figure 2 A PUSH Figure 1 B Figure 3 Figure 4 C Figure 5 D Figure 6 E ...

Page 13: ...screws H on the USB PCB to remove it as shown in figure 9 Figure 7 F H Figure 9 G Figure 8 Dismantling of the Power PCB 1 Loosen 6 screws I at the power PCB bracket as shown in figure 10 2 Loosen 4 screws J on the power PCB bottom to remove power PCB as shown in figure 11 I Figure 10 J Figure 11 Dismantling of the AMP PCB 1 Loosen 4 screws K on the AMP PCB bottom to remove AMP PCB as shown in figu...

Page 14: ... bracket bottom to remove DVD module as shown in figure 13 L Figure 13 Dismantling of the VFD LED DVD LED PCB 1 Loosen 3 screws M on the VFD PCB to remove it as shown in figure 14 2 Loosen 2 screws N on the LED PCB to remove it as shown in figure 15 3 Loosen 2 screws O on the door LED PCB to remove it as shown in figure 16 4 Loosen 2 screws P at the DVD door lens ass y to remove it as shown in fig...

Page 15: ...4 1 4 1 BLOCK DIAGRAM ...

Page 16: ...4 2 4 2 WIRING DIAGRAM V3 V4 V1 V2 ...

Page 17: ...5 1 5 1 VFD USB AUX BOARD TABLE OF CONTENTS FTD Display Pin Assignment 5 1 Circuit Diagram 5 2 PCB Layout Top Bottom View 5 3 FTD DISPLAY PIN ASSIGNMENT PIN CONNECTION ...

Page 18: ...500 C2 D501 C2 DP500 B1 FB300 A1 FB301 A1 IC500 B1 IC500 B1 JK2 A2 JK300 A1 LD502 B2 Q501 C2 Q502 C2 Q503 C2 Q504 C2 R500 B1 R501 B1 R502 B1 R503 B2 R504 B1 R505 B1 R506 B1 R507 B1 R509 C2 R510 C2 R511 C1 R512 C1 R513 C1 R514 C1 R515 C1 R516 C1 R518 C2 R519 C2 R520 C1 R521 C1 R522 C1 R523 C1 R524 C1 R525 C1 R526 C2 R527 C2 R528 C2 R529 C2 R530 C2 R533 B2 R534 C1 R536 A1 RB3 A2 RB300 A1 RB301 A1 RB...

Page 19: ...SB300 B2 C300 B2 C302 B2 C303 B2 C500 A1 C501 A1 C505 A1 C506 B2 C507 A2 C508 A1 C509 A2 C510 A2 C512 A2 C513 A1 C514 A2 C515 B1 C516 B1 C517 A2 C518 A2 C522 A1 C523 A1 C524 A1 C525 A1 C526 A1 C527 A1 C528 A1 CN2 A1 D500 B2 D501 B2 FB300 B2 FB301 B2 IC500 A2 IC500 A2 Q502 A1 Q504 B2 R500 A1 R501 A1 R502 A2 R503 A1 R504 B1 R505 B1 R506 B1 R509 B2 R511 A1 R512 A2 R513 A2 R514 A2 R515 A2 R516 A2 R518...

Page 20: ... part one 6 2 Circuit Diagram part two 6 3 PCB Layout Top View 6 4 PCB Layout Bottom View 6 5 INTERNAL IC DIAGRAM MT1389FEX SN INTERNAL IC DIAGRAM A641604L DVD PUH Module FLASH Front panel Remote DRAM USB2 0 3 in 1 card reader MT1389S HDMI1 2Tx RGB video CVBS 8ch Audio SPDIF DVB T ...

Page 21: ... A2 FB205 C4 FB206 C4 FB207 D4 FB208 D4 FB216 C2 FB217 A2 FB224 D4 FB225 D4 FB226 A2 FB301 C1 FB302 A4 FB303 A4 FB304 A4 FB305 A4 FB307 A4 FB308 A4 FB309 A4 FB317 C1 FB601 A3 FB602 C4 FB603 C4 FB703 A3 FB704 A3 FB705 A3 FB706 A3 FB707 C2 FB708 C2 FB715 A2 FB801 A1 FB802 A1 FB803 B1 FB804 A4 IC201 C1 IC202 C4 IC203 D3 IC204 D2 IC206 D4 IC207 D3 IC208 D2 IC209 B4 IC210 A3 IC301 A2 IC302 B2 IC801 B1 ...

Page 22: ... C931 TO AMP BOAR D R3023 FB 301 10uH IC 307 R381 R308 C381 C382 R305 C317 C384 TO AUX IN JA CK TV_R TV_L AUX_L AUX_R RB 901 CN9 25 BK 3 3V PUS ON OFF C331 4 7U C334 4 7U FB 315 10uH FB 316 10uH CN303 CN6 20_L R707 OPEN R708 10K ZD904 5V1 IC 301A C306 C305 C743 R318 R317 C746 180P R721 R722 R718 C742 272 R715 R717 8K2 C739 R713 2K2 R710 IC 301B C744 C745 180P R720 R723 R719 C741 272 R714 R716 8K2C...

Page 23: ...IC302 A1 IC304 B1 IC305 B1 IC306 B1 IC307 B1 IC801 C3 JK301 A1 JK601 A2 JK701 A1 JK702 A2 JK704 A1 L201 B2 L202 C2 L203 B2 L204 A3 L205 A2 L206 B2 L207 B2 L208 B1 L302 A1 L701 A2 L702 A2 L703 A2 L704 A2 L707 A2 L801 C2 L802 C2 L803 C2 LD501 A1 Q201 A3 Q204 C3 Q205 B1 Q206 C1 Q300 A3 Q307 C1 Q308 C1 Q309 C1 Q507 A1 Q508 A1 Q602 A3 Q706 A2 Q707 A2 Q708 A2 Q718 A2 Q719 A2 Q720 A2 Q721 A2 Q801 C2 Q802...

Page 24: ...4 B1 C366 A1 C393 A1 C394 A1 C395 A1 C396 A1 C518 C1 C519 C1 C521 C1 C600 A3 C735 B3 C738 B3 C802 C2 C804 B3 C807 C3 C808 B3 C826 B3 C828 B2 C836 B2 C837 B2 C846 B3 C860 B1 C861 A2 C862 A2 C864 A3 C901 C1 C902 C1 C904 C1 C905 B2 C911 C1 CE201 C2 CE202 C2 CE203 C2 CE204 C2 CE206 C2 CE208 B1 CE212 B1 CE216 A2 CE217 A2 CE301 A1 CE304 A2 CE305 A2 CE306 A1 CE307 B1 CE308 B2 CE314 B1 CE315 A2 CE316 A1 C...

Page 25: ...REF CATHODE ANODE INTERNAL IC DIAGRAM AZ431 INTERNAL IC DIAGRAM AZ7500BP Oscillator 0 12V 5 6 CT RT 4 DTC 1IN 1IN 2IN 2IN 1 2 16 15 Error Amplifier 1 Error Amplifier 2 Dead Time Control Comparator D CK 3 FEEDBACK PWM Comparator Pulse Steering Flip Flop OUTPUT CTRL 13 Reference Regulator Q1 Q2 12 10 11 9 8 C1 E1 C2 E2 VCC REF GND 14 7 0 7mA ...

Page 26: ...3 IC904 R951 D S G Q913 D S G Q912 R949 R932 D919 L906 C960 R943 R944 ALL EC CAP ARE 50V EXCEPT SPECICAL EXPLAIN WITH NOTES C965 R959 D912 R960 D914 R928 R973 R977 C961 B C E Q910 B C E Q911 C928 C929 C956 C962 C959 C957 C943 C944 C945 ZD904 ZD903 D910 D909 ZD909 ZD908 ZD910 ZD907 ZD905 C954 C925 C930 R969 R970 C923 1 2 3 D924 D905 D906 R925 C924 R958 R922 R957 C927 C955 C973 D916 R926 C974 C966 D...

Page 27: ...A2 D918 A2 D919 A3 D920 A3 D922 A3 D924 B3 D925 A3 D930 A2 D931 A2 F901 A1 GT902 A1 GT903 A2 IC904 A2 IC905 B3 J902 A1 J903 B1 J904 B1 J905 A1 J906 A2 J907 A2 J908 A2 J909 A2 J910 A3 J911 A3 J912 A3 J913 A3 J914 A3 J915 B3 J916 A2 J917 B3 J918 A3 J919 B3 L901 A1 L902 B1 L904 A3 L905 A3 L906 A3 L907 B3 L908 B3 NTC901 A1 Q903 A3 Q907 A3 Q908 A3 Q909 A2 Q910 A2 Q911 B2 Q912 A2 Q913 B2 R902 B2 R912 B1...

Page 28: ...914 A3 Q915 A3 Q917 A3 Q918 A3 Q919 A3 R901 A1 R902 A1 R903 A1 R904 A1 R905 A1 R906 A1 R907 B1 R908 B1 R909 B1 R910 B1 R911 A3 R915 A2 R916 B3 R917 B3 R918 B3 R919 B3 R920 A2 R922 A2 R923 A3 R924 A2 R925 A3 R926 B3 R927 A2 R928 A2 R932 B2 R933 A2 R935 A2 R936 A2 R937 A2 R938 A3 R942 A2 R947 A3 R948 A3 R950 A3 R953 B3 R954 A3 R955 A3 R956 A3 R957 A3 R958 A3 R959 A3 R960 B3 R961 B3 R962 A3 R963 B2 R...

Page 29: ...vbet Mpve Dpnq ESD Tpgu Upof 8 Cjrvbet Mpve Dpnq ESD Tpgu Upof 8 Cjrvbet Mpve Dpnq ESD Tpgu Upof 8 Cjrvbet Mpve Dpnq ESD Tpgu Upof 8 Cjrvbet Mpve Dpnq ESD Tpgu Upof 8 Cjrvbet Mpve Dpnq ESD 9 y 9 Dspttcbs Njyfs Ejhjubm Bvejp Qspdfttps WBMJE Tztufn Dpouspm EBQ Dpouspm QXN Dpouspm Dpouspm Pvuqvu Dpouspm 9 9 5 3 1 Efu 1 Efu 1 Efu 1 Efu 1 Efu 1 Efu 1 Efu 1 Efu 9 9 3 QTWD QXN Ef Fnqi Joufsqp mbuf OT TSD...

Page 30: ... A3 D604 B3 D605 B3 D606 C1 D607 C3 D608 C3 D609 C3 D610 C3 D701 C3 FB600 A1 FB601 A1 FB602 B3 FB603 B1 FB604 B1 IC600 B1 IC601 B2 IC603 C2 IC604 C3 IC605 C2 L603 A2 L604 A2 L605 A1 L606 A1 L607 A1 L608 A1 L609 A1 L610 A2 L611 A2 L612 A2 Q600 A3 Q601 C1 Q602 C1 Q607 B3 Q608 B1 Q610 B3 Q611 B3 Q612 C3 Q613 C1 R600 A1 R601 A1 R602 A1 R603 A1 R604 A2 R605 A2 R606 A1 R607 A2 R608 A1 R609 A2 R610 A3 R6...

Page 31: ...B1 D602 B1 D603 B1 D604 B1 D605 A1 D606 A1 FB600 B3 FB601 B3 FB602 A1 FB603 A1 FB604 A1 IC600 B2 IC601 A2 IC603 B1 IC604 B2 IC605 B1 L603 A3 L604 A3 L605 A3 L606 A3 L607 B3 L608 B2 L609 A3 L610 A2 L611 A3 L612 A3 Q600 A1 Q601 B1 Q602 A1 Q607 B1 Q608 B1 Q610 A1 Q611 A1 Q612 A1 Q613 A1 R602 B3 R604 B3 R606 B2 R607 A2 R608 A2 R609 A1 R610 A1 R611 A1 R612 A1 R613 A1 R618 B1 R624 B1 R625 B1 R629 B2 R63...

Page 32: ...B3 C608 A3 C609 A3 C621 B3 C622 B3 C624 B3 C625 B3 C627 B3 C628 B3 C629 B3 C631 B3 C669 B1 C705 B1 C706 B1 C707 B1 C709 B1 C710 B1 C711 B1 C713 B1 D607 B3 D608 B3 D609 B3 D610 B3 D701 B3 R600 B3 R601 B3 R603 B3 R605 B3 R687 A2 R700 B3 R701 B3 R712 B1 R713 B1 R714 B1 R715 B1 R720 B1 ...

Page 33: ...9 1 9 1 TOUCH BOARD TABLE OF CONTENTS Circuit Diagram 9 2 PCB Layout Top View Bottom View 9 3 ...

Page 34: ...A1 C10 C2 C11 C2 C12 C2 C13 C2 C2 C1 C4 B2 C5 B2 C6 A1 C7 B2 C8 B1 C9 B1 CN1 C2 CN2 A1 D8 B1 D9 A1 IC1 B1 R10 C1 R11 C1 R12 C1 R13 C1 R14 C2 R15 C2 R16 B2 R17 B2 R18 C2 R19 C2 R20 B2 R21 B2 R22 B2 R8 B2 R9 C1 1 2 1 2 A B C A B C ...

Page 35: ...11 A1 C12 A1 C13 A1 C2 A1 C4 A1 C5 A1 C6 A1 C7 A1 C8 A1 C9 A1 CN1 A1 CN2 A2 D8 A2 D9 A1 IC1 A1 R10 A1 R11 A1 R12 A1 R13 A1 R14 A1 R15 A1 R16 A1 R17 A1 R18 A1 R19 A1 R20 A1 R21 A1 R22 A1 R8 A2 R9 A1 1 2 1 2 A A 1 2 1 2 A A PCB LAYOUT BOTTOM VIEW ...

Page 36: ...10 1 10 1 Mechanical Exploded View SCART VIDEO FM RC A1 21 24 A2 4 41 44 46 A3 30 31 38 27 29 28 A4 1 3 5 Door LED PCB pomz gps 0 9 48 47 ...

Page 37: ...11 1 REVISION LIST Version 1 0 Initial release Version 1 1 Update chapter 1 2 ...