Philips HTS5220, Service Manual

Page 1: ... Subject to modification BD Home Theater System Version1 2 TABLE OF CONTENTS Location of PCB Boards 1 2 Versions Variation 1 2 Measurement Setup 1 4 Specifications 1 3 Service Aids 1 5 ESD Safety Instruction 1 6 Lead free soldering Information 1 7 Setting procedure Repair Instructions 2 Disassembly Instructions Service positions 3 Quick Start Guide 5 Block Wiring Diagram 4 VFD USB Aux Door LED Boa...

Page 2: ...Board BD Board Type Versions Board in used HTS5220 12 REPAIR SCENARIO MATRIX Bd Board Level Replacement C Component Level Repair Power Board Touch Board AMP Board C C Bd C C C 12 x x TOUCH PCB VFD PCB POWER PCB DOOR LED PCB LED PCB BD PCB MAIN PCB AUX PCB POWER PCB USB PCB AMP PCB TOP VIEW BOTTOM VIEW 51 C C Bd C C C 51 x x x Voltage 110 127V 220 240V x ...

Page 3: ...noise ratio FM 55 dB Frequency respose FM 60 Hz 12 5 kHz 3dB USB Compatibility Hi Speed USB 2 0 Class support UMS USB Mass Storage Class File system FAT16 FAT32 Maximum memory support 160GB Main Unit Power supply Aisa Pacific Latin America 110 127V 220 240V 50 60 Hz Russia China India 220 240V 50Hz Power consumption 100W Standby power consumption 0 3 W Dimensions WxHxD 434 x 253 x 129 mm Weight 3 ...

Page 4: ...Signal Disc replaces test disc 3 SBC429 4822 397 30184 Bandpass 250Hz 15kHz e g 7122 707 48001 LF Voltmeter e g PM2534 DUT RF Generator e g PM5326 S N and distortion meter e g Sound Technology ST1700B Use a bandpass filter to eliminate hum 50Hz 100Hz and disturbance from the pilottone 19kHz 38kHz Ri 50 Tuner FM MEASUREMENT SETUP ...

Page 5: ...x driver set T6 T20 4822 395 50145 Torx driver T10 extended 4822 395 50423 Compact Disc SBC426 426A Test disc 5 5A 4822 397 30096 SBC442 Audio Burn in test disc 1kHz 4822 397 30155 SBC429 Audio Signals disc 4822 397 30184 Dolby Pro logic Test Disc 4822 395 10216 SERVICE AIDS HANDLING CHIP COMPONENTS ...

Page 6: ...ore returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist The leakage current must not exceed 0 5mA CLASS 1 LASER PRODUCT 3122 110 03420 GB Warning Invisible laser radiation when open Avoid direct exposure to beam S Varning Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad Betrakta ej ...

Page 7: ...duce heat Mix of lead free solder alloy parts with leaded solder alloy parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types leaded and lead free If one cannot avoid or does not know whether product is lead free clean carefully the solder joint from old solder alloy and re solder with new solder alloy SAC305 Use only original spare parts listed in the Service Manuals ...

Page 8: ...ates for this player have been found Do you want to upgrade Cancel Start f Select Start press OK button on R C Software upgrade will take 5 minutes Do not switch off Package version 000034 0 Software BE 80 Software FE Completed Software MCU1 Software Dock Software MCU3 Software upgrade will take 5 minutes Do not switch off Package version 000034 0 Software BE Completed Software FE Completed Softwa...

Page 9: ...own follow e Insert empty USB device of MSC type and press OK button with R C as shown follow f Using buttons on R C input the 6 digits OPU data given on the 1D barcode see label on the Loader with the on screen selection and press OK button to save each digit entered as shown follow g Press Back followed by OK button to finish OPU matching and Home button to exit h Repeat step c and select item 6...

Page 10: ...2 3 2 3 REPAIR INSTRUCTIONS One ...

Page 11: ...2 4 2 4 REPAIR INSTRUCTIONS Two M8530 BD Board Repair Block Diagram ...

Page 12: ...ED TOUCH Door LED PCB 1 Loosen 7 screws C on the bracket to remove front cabinet as shown in figure 4 2 Loosen 3 screws D to remove the VFD PCB as shown in figure 5 3 Loosen 2 screws E to remove the LED PCB as shown in figure 6 4 Loosen 4 screws F on the bracket to remove the TOUCH PCB as shown in figure 7 5 Loosen 2 screws G to remove the Door LED PCB as shown in figure 8 Figure 2 A PUSH Figure 1...

Page 13: ... 2 screws L on the MAIN PCB bracket to remove AUX PCB as shown in figure 13 3 Loosen 2 screws M on the USB bracket and 2 screws N on the top of USB PCB to remove the USB PCB as shown in figure 14 figure 15 Figure 11 Figure 17 Dismantling of the AMP PCB 1 Loosen 4 screws Q on the bottom of AMP PCB as shown in figure 18 Figure 18 H1 H2 I Figure 10 Figure 9 J K L M N Figure 12 Figure 13 Figure 14 Fig...

Page 14: ...ing pc boards or metallic parts To prevent such short circuit use a piece of hard paper or other insulating material between them Dismantling of the POWER PCB 1 Loosen 4 screws R on the bottom of Power PCB as shown in figure 19 R Figure 19 Service Position C All Boards Service Position B AMP Power Board Service Position A BD MAIN Board ...

Page 15: ...4 1 4 1 BLOCK DIAGRAM ...

Page 16: ...4 2 4 2 WIRING DIAGRAM MAIN PCB AMP PCB POWER PCB LED PCB VFD PCB TOUCH PCB LOADER BD PCB USB PCB AUX PCB V1 V3 V6 V2 V4 V8 V7 V5 ...

Page 17: ...5 1 5 1 QUICK START GUIDE User Manual SCART Converter Composite Speaker Cables 2 1 ...

Page 18: ...5 2 5 2 4 SPEAKER RIGHT SPEAKER LEFT SUBWOOFER 3 HDMI Cable Scart Converter Cable Speaker Cables 1 5 2 6 AAA x 2 ...

Page 19: ...v Qbsfoubm Dpouspm Tdsffo Tbwfs Bvup Tvcujumf Tvcujumf Dibohf Qbttxpse Nfov Mbohvbhf Ofuxpsl Tfuvq Fohmjti Qsfgfsfodf Tfuvq Bewbodfe Tfuvq Nfov Mbohvbhf Bvejp Ejtd Nfov Qbsfoubm Dpouspm Tdsffo Tbwfs Bvup Tvcujumf Tvcujumf Dibohf Qbttxpse Fohmjti Gsb çbjt Jubmjbop Ftqbñpm Ofefsmboet Twfotlb Efvutdi Português 2 3 5 7 4 6 8 ...

Page 20: ...without notice Trademarks are the property of Koninklijke Philips Electronics N V or their respective owners 2010 Koninklijke Philips Electronics N V All rights reserved sgyttcs 1012 12 MP3 Link Cable 2 1 1 2 3 3 w w w 2 3 1 2 1 DOCK for iPod 3 4 ...

Page 21: ...6 1 6 1 VFD USB AUX DOOR LED BOARD TABLE OF CONTENTS FTD Display Pin Assignment 6 1 Circuit Diagram 6 2 PCB Layout Top Bottom View 6 3 FTD DISPLAY PIN ASSIGNMENT PIN CONNECTION ...

Page 22: ...01 C2 DP500 B1 FB300 A1 FB301 A1 IC500 B1 IC500 B1 JK2 A2 JK300 A1 LD502 B2 Q501 C2 Q502 C2 Q503 C2 Q504 C2 R500 B1 R501 B1 R502 B1 R503 B2 R504 B1 R505 B1 R506 B1 R507 B1 R509 C2 R510 C2 R511 C1 R512 C1 R513 C1 R514 C1 R515 C1 R516 C1 R518 C2 R519 C2 R520 C1 R521 C1 R522 C1 R523 C1 R524 C1 R525 C1 R526 C2 R527 C2 R528 C2 R529 C2 R530 C2 R533 B2 R534 C1 R535 A1 R536 A1 RB3 A2 RB300 A1 RB301 A1 RB3...

Page 23: ...1 RB302 B1 C300 B2 C302 B2 C303 B2 C500 A1 C501 A1 C505 A1 C506 B2 C507 A2 C508 A1 C509 A2 C510 A2 C512 A2 C513 A1 C514 A2 C515 B1 C516 B1 C517 A2 C518 A2 C522 A1 C523 A1 C524 A1 C525 A1 C526 A1 C527 A1 C528 A1 CN2 A1 D500 B2 D501 B2 FB300 B2 FB301 B2 IC500 A2 IC500 A2 Q502 A1 Q504 B2 R500 A1 R501 A1 R502 A2 R503 A1 R504 B1 R505 B1 R506 B1 R509 B2 R511 A1 R512 A2 R513 A2 R514 A2 R515 A2 R516 A2 R5...

Page 24: ... 7 3 PCB Layout Bottom View 7 4 INTERNAL IC DIAGRAM CS495313 CVZ INTERNAL IC DIAGRAM A641604L 12 Ch Audio In 6 Ch SACO In S PDIF S PDIF 16 Ch PCM Audio Out Serial Control 1 Serial Control 2 Paraliel Control UART GPIO Debug P X Y 32 bit DSP A P X Y 32 bit DSP B D M A Ext Memory Controller PLL TMR2 TMR1 STC ...

Page 25: ... Q301 B1 Q302 B2 Q304 B2 Q305 B2 Q306 A1 R100 B1 R101 B1 R103 B1 R104 B1 R105 B2 R106 B2 R107 C2 R108 D1 R109 D1 R110 D1 R111 D3 R112 D3 R113 D3 R114 D3 R115 C1 R116 C1 R117 C1 R118 C1 R119 B1 R120 B1 R121 C1 R122 C1 R123 C1 R126 C1 R127 C1 R128 B1 R129 B1 R131 C1 R132 C1 R133 C1 R134 C1 R135 C1 R136 C1 R137 B1 R138 B1 R139 C1 R140 C1 R141 B1 R142 B1 R143 B1 R144 B1 R145 C1 R146 C1 R147 B1 R148 B1...

Page 26: ...13 A3 R114 B3 R115 C2 R116 C2 R117 C2 R118 C2 R119 C1 R120 B1 R121 D1 R122 C1 R123 C1 R126 C1 R127 C1 R128 B1 R129 C1 R131 C2 R132 C2 R133 C2 R134 C2 R135 C2 R136 C2 R137 C1 R138 C1 R139 C1 R140 C1 R141 B1 R143 C1 R145 D1 R146 C1 R147 C3 R148 C3 R149 C1 R150 C1 R151 B2 R152 C1 R153 C1 R154 C1 R155 C1 R156 C1 R157 C1 R158 B3 R159 A3 R160 B2 R161 B2 R162 C2 R163 C1 R164 C1 R165 C2 R166 D1 R167 C1 R1...

Page 27: ...5 C1 C256 C1 C257 B3 C258 B3 C259 B3 C260 B3 C262 C1 C263 C1 C266 D1 C268 B2 C303 B2 C304 B2 C305 A2 C306 B2 C310 B2 C311 A2 C312 A2 C313 B2 C314 B2 C315 B2 C322 A2 C323 A2 C327 A3 C328 B2 C329 A1 C330 A2 FB114 C1 FB115 C1 L102 C2 L103 C1 L105 C1 L109 B3 Q103 C1 Q104 C1 R142 C1 R144 C1 R229 C2 R233 B3 R234 B3 R235 B3 R236 B3 R237 B3 R238 B3 R239 B3 R240 B3 R241 B3 R242 B3 R247 B3 R253 C1 R265 C1 R...

Page 28: ...REF CATHODE ANODE INTERNAL IC DIAGRAM AZ431 INTERNAL IC DIAGRAM AZ7500BP Oscillator 0 12V 5 6 CT RT 4 DTC 1IN 1IN 2IN 2IN 1 2 16 15 Error Amplifier 1 Error Amplifier 2 Dead Time Control Comparator D CK 3 FEEDBACK PWM Comparator Pulse Steering Flip Flop OUTPUT CTRL 13 Reference Regulator Q1 Q2 12 10 11 9 8 C1 E1 C2 E2 VCC REF GND 14 7 0 7mA ...

Page 29: ... 3 IC904 R951 D S G Q913 D S G Q912 R949 R932 D919 L906 C960 R943 R944 ALL EC CAP ARE 50V EXCEPT SPECICAL EXPLAIN WITH NOTES C965 R959 D912 R960 D914 R928 R973 R977 C961 B C E Q910 B C E Q911 C928 C929 C956 C962 C959 C957 C943 C944 C945 ZD904 ZD903 D910 D909 ZD909 ZD908 ZD910 ZD907 ZD905 C954 C925 C930 R969 R970 C923 1 2 3 D924 D905 D906 R925 C924 R958 R922 R957 C927 C955 C973 D916 R926 C974 C966 ...

Page 30: ...A2 D918 A2 D919 A3 D921 A3 D922 A3 D924 B3 D925 A3 D930 A2 D931 A2 F901 A1 GT902 A1 GT903 A2 IC904 A2 IC905 B3 J902 A1 J903 B1 J904 B1 J905 A1 J906 A2 J907 A2 J908 A2 J909 A2 J910 A3 J911 A3 J912 A3 J913 A3 J914 A3 J915 B3 J916 A2 J917 B3 J918 A3 J919 B3 L901 A1 L902 B1 L904 A3 L905 A3 L906 A3 L907 B3 L908 B3 NTC901 A1 Q903 A3 Q907 A3 Q908 A3 Q909 A2 Q910 A2 Q911 B2 Q912 A2 Q913 B2 R902 B2 R912 B1...

Page 31: ...914 A3 Q915 A3 Q917 A3 Q918 A3 Q919 A3 R901 A1 R902 A1 R903 A1 R904 A1 R905 A1 R906 A1 R907 B1 R908 B1 R909 B1 R910 B1 R911 A3 R915 A2 R916 B3 R917 B3 R918 B3 R919 B3 R920 A2 R922 A2 R923 A3 R924 A2 R925 A3 R926 B3 R927 A2 R928 A2 R932 B2 R933 A2 R935 A2 R936 A2 R937 A2 R938 A3 R942 A2 R947 A3 R948 A3 R950 A3 R953 B3 R954 A3 R955 A3 R956 A3 R957 A3 R958 A3 R959 A3 R960 B3 R961 B3 R962 A3 R963 B2 R...

Page 32: ... Cjrvbet Mpve Dpnq ESD Tpgu Upof 8 Cjrvbet Mpve Dpnq ESD Tpgu Upof 8 Cjrvbet Mpve Dpnq ESD Tpgu Upof 8 Cjrvbet Mpve Dpnq ESD Tpgu Upof 8 Cjrvbet Mpve Dpnq ESD Tpgu Upof 8 Cjrvbet Mpve Dpnq ESD 9 y 9 Dspttcbs Njyfs Ejhjubm Bvejp Qspdfttps WBMJE Tztufn Dpouspm EBQ Dpouspm QXN Dpouspm Dpouspm Pvuqvu Dpouspm 9 9 5 3 1 Efu 1 Efu 1 Efu 1 Efu 1 Efu 1 Efu 1 Efu 1 Efu 9 9 3 QTWD QXN Ef Fnqi Joufsq mbuf OT ...

Page 33: ... D604 B3 D605 B3 D606 C1 D607 C3 D608 C3 D609 C3 D610 C3 D701 C3 FB600 A1 FB601 A1 FB602 B3 FB603 B1 FB604 B1 IC600 B1 IC601 B2 IC603 C2 IC604 C3 IC605 C2 L603 A2 L604 A2 L605 A1 L606 A1 L607 A1 L608 A1 L609 A1 L610 A2 L611 A2 L612 A2 Q600 A3 Q601 C1 Q602 C1 Q607 B3 Q608 B1 Q610 B3 Q611 B3 Q612 C3 Q613 C1 R597 C1 R600 A1 R601 A1 R602 A1 R603 A1 R604 A2 R605 A2 R606 A1 R607 A2 R608 A1 R609 A2 R610 ...

Page 34: ...602 B1 D603 B1 D604 B1 D605 A1 D606 A1 FB600 B3 FB601 B3 FB602 A1 FB603 A1 FB604 A1 IC600 B2 IC601 A2 IC603 B1 IC604 B2 IC605 B1 L603 A3 L604 A3 L605 A3 L606 A3 L607 B3 L608 B2 L609 A3 L610 A2 L611 A3 L612 A3 Q600 A1 Q601 B1 Q602 A1 Q607 B1 Q608 B1 Q610 A1 Q611 A1 Q612 A1 Q613 A1 R597 A1 R602 B3 R604 B3 R606 B2 R607 A2 R608 A2 R609 A1 R610 A1 R611 A1 R612 A1 R613 A1 R618 B1 R624 B1 R625 B1 R629 B2...

Page 35: ...B3 C608 A3 C609 A3 C621 B3 C622 B3 C624 B3 C625 B3 C627 B3 C628 B3 C629 B3 C631 B3 C669 B1 C705 B1 C706 B1 C707 B1 C709 B1 C710 B1 C711 B1 C713 B1 D607 B3 D608 B3 D609 B3 D610 B3 D701 B3 R600 B3 R601 B3 R603 B3 R605 B3 R687 A2 R700 B3 R701 B3 R712 B1 R713 B1 R714 B1 R715 B1 R720 B1 ...

Page 36: ...10 1 10 1 TOUCH BOARD TABLE OF CONTENTS Circuit Diagram 10 2 PCB Layout Top View Bottom View 10 3 ...

Page 37: ... A1 C10 C2 C11 C2 C12 C2 C13 C2 C2 C1 C4 B2 C5 B2 C6 A1 C7 B2 C8 B1 C9 B1 CN1 C2 CN2 A1 D8 B1 D9 A1 IC1 B1 R10 C1 R11 C1 R12 C1 R13 C1 R14 C2 R15 C2 R16 B2 R17 B2 R18 C2 R19 C2 R20 B2 R21 B2 R22 B2 R8 B2 R9 C1 1 2 1 2 A B C A B C ...

Page 38: ...C11 A1 C12 A1 C13 A1 C2 A1 C4 A1 C5 A1 C6 A1 C7 A1 C8 A1 C9 A1 CN1 A1 CN2 A2 D8 A2 D9 A1 IC1 A1 R10 A1 R11 A1 R12 A1 R13 A1 R14 A1 R15 A1 R16 A1 R17 A1 R18 A1 R19 A1 R20 A1 R21 A1 R22 A1 R8 A2 R9 A1 1 2 1 2 A A 1 2 1 2 A A PCB LAYOUT BOTTOM VIEW ...

Page 39: ...11 1 11 1 BD BOARD TABLE OF CONTENTS Block Diagram BD Board 11 1 Voltages for connector pin 11 2 Waveforms for measure point 11 3 BLOCK DIAGRAM ...

Page 40: ...11 2 11 2 Voltages for per connection pin ˠ ˣ ˢˠ ˢ ˢ ˢ ˢ ˢ ...

Page 41: ...r measure point HA500 PIN1_SCL HA500 PIN2_SDA HA500 PIN4_AOMCLK HA500 PIN5_AOLRCK HA500 PIN7_AOBCK HA500 PIN8_AOSDAT0 HA500 PIN9_AOSDAT0 HA500 PIN10_AOSDAT0 HA501 PIN1_UART_TX HA501 PIN1_UART_RX HA501 PIN9_SCL HA501 PIN6_SDA ...

Page 42: ...11 4 11 4 Waveforms for measure point CN203 PIN1_HDMI_ARC HA501 PIN8 _ECE No signal HA501 PIN8 _ECE HA501 PIN7 12C_IRQ HA501 PIN4 _IR ...

Page 43: ...12 1 12 1 Mechanical Exploded View SCART VIDEO RC M F NOTE A1 1 2 5 B1 23 24 25 26 27 28 C1 12 13 35 36 37 39 53 54 55 D1 45 52 E1 8 20 42 46 52 54 55 56 ...

Page 44: ...LIST Version 1 0 Initial release Version 1 1 hts5220 51 combine with hts5220 12 Version 1 2 updated 6 How to replace the defective Blu ray Loader and 7 BD board and Blu ray Loader OPU matching procedure In chapter 2 ...