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GC8080

STAND

TRAY ASSY  31

STAND TOP PRINTED 32

PUMP ASSY  41

ELECTRONIC MODULE

(STAND) 46

BOILER MOUNTED ASSY 50

STAND BOTTOM 52

Disassemble 

TRAY RUBBER CAP 30

 

at positions H1, H2, H3

H1

H2

H3

Remove 

Screw H (3 x)

Disassemble 

TRAY ASSY 31

Remove 

Screw J (5 x)

Disassemble 

STAND TOP

 PRINTED 

32

REED SWITCH ASSY 47

Remove 

Screw 

K

Disassemble 

REED SWITCH

 ASSY 

47

* For full details on disassembly, please refer to service CD-ROM.

REPAIR INSTRUCTIONS – STAND

-  For disassembly, you will need a Torx screwdriver 362TR T20 x 100
-  To avoid damage to the sealing and components of the boiler, 

NEVER

 clean the boiler with vinegar, descaling agent or other 

chemicals.

- When replacing 

PUMP ASSY 41

 or 

ELECTROVALVE ASSY 43

, be reminded to apply loctite at the joint for good sealing.

- When replacing 

REED SWITCH ASSY 47

, be reminded to orientate such that the red wire is facing the water tank.

For product before Wk0451, the old pump assy (RED, service code: 4239 021 22030) is used. If you are replacing the old pump 
assy with a new pump assy (BLUE, service code: 4239 021 27120), please be adviced to cut the BLACK INSULATED HOSE 
49 by 10 mm to avoid the hose from touching the stand top and hence creating noise during operation. 

WATER LEVEL SENSOR 42

ELECTROVALVE ASSY  43

Bottom View

DETACHABLE TANK ASSY

SEALING RING 61

Remove 

Screw L (2 x)

Disassemble 

Tank washer

Disassemble 

SEALING RING 61

SPRING (TANK) 62

Remove 

Screw M (7 x)

Disassemble 

SPRING (TANK) 62

DISASSEMBLY ADVICE - STAND & DETACHABLE TANK ASSY

4-6

Summary of Contents for Intellicare GC8080

Page 1: ... suppression on radio and TV After the product has been repaired it should function properly and has to meet the safety requirements as officially laid down as this moment TECHNICAL INFORMATION Voltage 230 V Frequency 50 Hz Power consumption Iron 800 W Boiler 1400 W Dimension F box 40 cm L x 40 cm W x 21 cm H Weight with package 6 4 kg Water advice If the tap water in your area is very hard it is ...

Page 2: ...E ASSY 21 Remove Screw E 3 x Disassemble HANDLE PRINTED 14 Disassemble red hose from catches on IRON COVER SPRAYED 19 Disassemble HOSE CLAMP 18 Disassemble TUBE COUPLING 17 Remove Screw F 3 x Disassemble IRON COVER SPRAYED 19 Remove Screw G Disassemble THERMISTER ASSY 20 REPAIR INSTRUCTIONS When replacing the THERMISTER ASSY 20 22 kgf cm torque is required to secure screw G This amount of torque w...

Page 3: ...70 4239 021 18080 4239 015 54910 4239 021 18840 4239 026 13400 4239 021 21810 4239 026 13380 4239 021 18810 4239 015 55090 4239 022 53770 4239 025 99280 4239 026 00230 4239 021 18800 4239 021 18120 4239 021 18090 Backplate sprayed Swivel platform Ball swivel Hose cord assy Bracket Inlay Rubber trigger Trigger Electronic controller Iron Rubber LCD Temperature button printed Mode button Display cap ...

Page 4: ...chemicals When replacing PUMP ASSY 41 or ELECTROVALVE ASSY 43 be reminded to apply loctite at the joint for good sealing When replacing REED SWITCH ASSY 47 be reminded to orientate such that the red wire is facing the water tank For product before Wk0451 the old pump assy RED service code 4239 021 22030 is used If you are replacing the old pump assy with a new pump assy BLUE service code 4239 021 ...

Page 5: ...y Assy Stand Top Printed Calc clean cap Rinse plug Rinse coupling Light switch Pilot lamp assy Cordset EU Red rubber hose Rubber support for pump Pump assembly Water level sensor Electrovalve assy Teflon ring Cord storage Hook Pos Service code Description 46 47 48 49 50 51 52 53 4239 021 22070 4239 021 22060 4239 010 09120 4239 015 55510 4239 021 27100 4239 015 55280 4239 026 17020 4239 021 22720 ...

Page 6: ...GC8080 EXPLODEDVIEW STAND DETACHABLE WATER STAND A 49 38 48 52 37 40 41 39 62 31 30 32 46 35 33 47 50 61 60 36 H 3x J 5x L 2x K M 7x A 45 6 6 ...

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