Philips PerfectCare Elite GC9622/20, Service Manual

Page 1: ...m Refill any time Safe for all fabrics Even for delicates like silks Storage solution Carry lock Ultra light and comfortable Water tank capacity 1800 ml Filling and emptying water Detachable water tank Extra large filling hole Sustainability ECO setting Energy saving 50 energy reduction Warranty 2 year s Safety Information This product meets the requirements regarding interference suppression on r...

Page 2: ...rage solution Carry lock Carry lock Carry lock Carry lock Safety auto off No Yes Yes Yes Hose length 1 7 m 1 7 m 1 7 m 1 7 m Accessories No No No No Model Number GC9640 60 GC9640 61 GC9640 97 GC9642 60 GC9642 61 GC9642 68 GC9642 69 GC9642 97 GC9650 80 GC9650 81 GC9650 97 Power 2000 2400 W 2000 2400 W 2000 2400 W Heat up time 2 min 2 min 2 min Steam pressure Up to 7 0 bar Up to 7 2 bar Up to 7 5 ba...

Page 3: ...crew E1 E2 Remove GROMMET 7 Remove Screw F1 F2 Remove CORD CLAMP 9 Disconnect All wire connection Remove RUBBER BUNG 11 Remove RYTON RING 12 Remove Mica sheet Remove Screw G1 G2 G3 G4 Remove CHASSIS 10 Remove SOLEPLATE ASSY 13 Remove Screw H1 Remove Thermistor FRONT LOCK SLIDER SPRING 16H FRONT LOCK CATCH SPRING 16G Remove Screw J1 J5 Remove Tray Remove FRONT LOCK SLIDER SPRING 16H Remove Lock ass...

Page 4: ...All wire connection Remove HALL SENSOR PCBA ASSY 22 Remove PUMP SUPPORT 28A 18B Remove CORRUGATED ELBOW TUBE 27 Remove Inox clamp Remove Hose clip Remove BRAIDED RUBBER HOSE 33 Remove PUMP ASSY 26 SAFETY CAP 38B SAFETY VALVE 38A E VALVE 37 RINSE CAP ASSY 42 SPACER TOP 46 SPACER BOTTOM 47 BOILER ASSY 36 Remove SAFETY CAP 38B Remove SAFETY VALVE 38A Remove E VALVE 37 Remove Hose clip Remove BRAIDED ...

Page 5: ...1591 4239 026 61591 4239 026 61591 22 Hall sensor PCBA assy 4239 021 87391 4239 021 87391 4239 021 87391 4239 021 87391 23 UI board PCBA assy 4239 021 87382 4239 021 87382 4239 021 87382 4239 021 87382 24 Button frame 4239 021 87841 4239 021 87841 4239 021 87841 4239 021 87841 25 Power button 4239 021 87851 4239 021 87851 4239 021 87851 4239 021 87851 26 Pump assy Service Pack 4239 022 69661 4239 ...

Page 6: ...3 45 Clamping plate 4239 010 00283 4239 010 00283 4239 010 00283 4239 010 00283 46 Spacer top 4239 026 51241 4239 026 51241 4239 026 51241 4239 026 51241 47 Spacer bottom 4239 026 32181 4239 026 32181 4239 026 32181 4239 026 32181 50 Stand bottom assy 4239 021 88501 4239 021 88501 4239 021 88501 4239 021 88501 51 Bung 4239 015 52342 4239 015 52342 4239 015 52342 4239 015 52342 52 Glove 4239 017 14...

Page 7: ... holder 4239 026 61591 4239 026 61591 4239 026 61591 22 Hall sensor PCBA assy 4239 021 87391 4239 021 87391 4239 021 87391 23 UI board PCBA assy 4239 021 87382 4239 021 87382 4239 021 87382 24 Button frame 4239 021 87841 4239 021 87841 4239 021 87841 25 Power button 4239 021 87851 4239 021 87851 4239 021 87851 26 Pump assy Service Pack 4239 022 69661 4239 022 69661 4239 022 69661 27 Corrugated elb...

Page 8: ...73 4239 026 26273 4239 026 26273 45 Clamping plate 4239 010 00283 4239 010 00283 4239 010 00283 46 Spacer top 4239 026 51241 4239 026 51241 4239 026 51241 47 Spacer bottom 4239 026 32181 4239 026 32181 4239 026 32181 50 Stand bottom assy 4239 021 88501 4239 021 88501 4239 021 88501 51 Bung 4239 015 52342 4239 015 52342 4239 015 52342 52 Glove 4239 017 14511 4239 017 14511 4239 017 14511 ...

Page 9: ... top assy 4239 021 88621 20 Power board PCBA assy 4239 021 87372 21 PCBA holder 4239 026 61591 22 Hall sensor PCBA assy 4239 021 87391 23 UI board PCBA assy 4239 021 87382 24 Button frame 4239 021 88481 25 Power button 4239 021 88491 26 Pump assy Service Pack 4239 022 69661 27 Corrugated elbow tube 4239 015 61551 28A Pump support inlet 4239 015 61631 29 Return tube 4239 015 59321 30 Inlet support ...

Page 10: ...ode GC9640 60 Service code GC9640 61 Service code GC9640 97 Service code 44 Cord clamp 4239 026 26273 45 Clamping plate 4239 010 00283 46 Spacer top 4239 026 51241 47 Spacer bottom 4239 026 32181 50 Stand bottom assy 4239 021 88611 51 Bung 4239 015 52342 52 Glove 4239 017 14511 ...

Page 11: ...21 PCBA holder 4239 026 61591 4239 026 61591 4239 026 61591 22 Hall sensor PCBA assy 4239 021 87391 4239 021 87391 4239 021 87391 23 UI board PCBA assy 4239 021 87382 4239 021 87382 4239 021 87382 24 Button frame 4239 021 88481 4239 021 88481 4239 021 88481 25 Power button 4239 021 88491 4239 021 88491 4239 021 88491 26 Pump assy Service Pack 4239 022 69661 4239 022 69661 4239 022 69661 27 Corruga...

Page 12: ...026 26273 4239 026 26273 4239 026 26273 45 Clamping plate 4239 010 00283 4239 010 00283 4239 010 00283 46 Spacer top 4239 026 51241 4239 026 51241 4239 026 51241 47 Spacer bottom 4239 026 32181 4239 026 32181 4239 026 32181 50 Stand bottom assy 4239 021 88611 4239 021 88611 4239 021 88611 51 Bung 4239 015 52342 4239 015 52342 4239 015 52342 52 Glove 4239 017 14511 4239 017 14511 4239 017 14511 ...

Page 13: ...87372 21 PCBA holder 4239 026 61591 4239 026 61591 4239 026 61591 22 Hall sensor PCBA assy 4239 021 87391 4239 021 87391 4239 021 87391 23 UI board PCBA assy 4239 021 87382 4239 021 87382 4239 021 87382 24 Button frame 4239 021 89731 4239 021 89731 4239 021 89731 25 Power button 4239 021 89741 4239 021 89741 4239 021 89741 26 Pump assy Service Pack 4239 021 86522 4239 022 69661 4239 022 69661 27 C...

Page 14: ...p 4239 026 26273 4239 026 26273 4239 026 26273 45 Clamping plate 4239 010 00283 4239 010 00283 4239 010 00283 46 Spacer top 4239 026 51241 4239 026 51241 4239 026 51241 47 Spacer bottom 4239 026 32181 4239 026 32181 4239 026 32181 50 Stand bottom assy 4239 021 88921 4239 021 88921 4239 021 88921 51 Bung 4239 015 52342 4239 015 52342 4239 015 52342 52 Glove 4239 017 14511 4239 017 14511 4239 017 14...

Page 15: ...cap 18B Pump support outlet 19 Stand top assy 20 Power board PCBA assy 21 PCBA holder 22 Hall sensor PCBA assy 23 UI board PCBA assy 24 Button frame 25 Power button 26 Pump assy Service Pack 27 Corrugated elbow tube 28A Pump support inlet 29 Return tube 30 Inlet support seal 31 Inlet coupling plate 32 Inlet coupling support 33 Braided rubber hose 34 Hose clip 35 Inox clamp 36 Boiler assy 1700 W 37...

Page 16: ...GC9620 GC9650 16 25 Part lists Iron Stand Pos Description GC9650 97 Service code 44 Cord clamp 45 Clamping plate 46 Spacer top 47 Spacer bottom 50 Stand bottom assy 51 Bung 52 Glove ...

Page 17: ...GC9620 GC9650 17 25 G3 C1 B4 B2 B1 B3 A1 H1 G4 G1 E1 F1 F2 E2 D1 D2 G2 10 7 3 1 2 5 8 14 11 12 9 4 6 13 Exploded view Iron ...

Page 18: ...A2 A1 A3 A4 A5 A6 A7 A8 A10 A9 G1 G2 G3 E2 E1 H3 M1 M2 L3 J2 C1 C2 C4 C5 B1 F1 F2 B2 C3 J5 K3 K4 K2 16G 20 24 26 30 45 29 38A 40 36 48 15 27 37 38B 46 22 21 Front lock bracket 31 42 49 50 44 32 25 16H 18B 51 28A 17 19 33 23 47 39 52 Exploded view Stand ...

Page 19: ... 7 8 9 2025 100nF 50V 1206 2026 100nF 50V 0805 2024 100nF 50V 1206 3038 3k6 1 1206 3035 1k 0805 3036 4k7 1206 9016 1 Header 3 3 2 8011 BAS16 8012 BAS16 8016 BAS16 3048 47k 5 1206 1 PD7 AD15 21 ZCD PA2 AD2 DAC0 4 Boiler Temp1 PA1 AD1 5 Boiler Temp2 PA4 AD4 2 Comms In PC6 10 PC7 9 Water Level PD2 AD10 26 Tank Empty PD4 AD12 24 Pwr LED PA3 AD3 DAC1 3 SG Temp PC0 SDA 16 Iron LED 2013 220pF X1 2012 22p...

Page 20: ...sure leakage current between LIVE NEUTRAL EARTH IEC requirement is that at 230 V supply the EARTH leakage current must be less than 0 75 mA 3 Water leakage Functionality Check that there is no water leakage from any part of product during operation Check that the functionality of the product product dependent eg Steaming variable steam SOS ASO etc is working properly 4 Loose part Check that there ...

Page 21: ...lf Check mode successfully Turn off mains power Unplug in mains cord Tank empty LED turns on YES NO Wait for at least 5 sec Press steam trigger twice within 1 sec before tank empty LED turns off Entered Self Check mode YES NO If fail to enter Self Check mode could be due to 1 No power to PCBA 2 Buttons malfunction 3 Steam trigger malfunction 4 Timing incorrect Refer to Trouble shooting tip 9 trigg...

Page 22: ...k Empty LED amber slow Power LED blue Tank Empty LED amber slow blink alternately Power LED blue Off Turbo LED white On ECO LED green fast blink Turn on Iron heater for 2 sec if iron is cold Check iron temperature sensing circuit Turbo LED white and Tank Empty LED amber slow blink alternately ECO LED green remains On Turbo LED white Off Power LED blue On System activities Iron LED blue slow blinks...

Page 23: ...how in the power meter fault could be due to Boiler is too hot cool down and try again Boiler fuse or heating element Open Circuit check resistance between Boiler Live and Neutral signal Power PCBA check by test another board a b c 1 Boiler temperature sensing circuit error fault could be due to 1 E valve does not open when steam trigger is pressed If iron LED still keeps blinking trigger press is...

Page 24: ...9620 GC9650 24 25 7 Lock assy disassembly advise Step 1 Use a screw driver to lift up the spring in the lock assy Step 2 Remove the lifted spring Step 3 Slide and lift up the lock assy Repair Instruction ...

Page 25: ...dded in Section 8 under Repair instruction Version 3 Created on Jan 2016 Added Pos 3 in exploded view Iron Version 4 Created on 18 Mar 2016 Added in GC9642 69 spare part list Version 5 Created on 28 Mar 2016 Added in GC9650 80 8899650640 version spare part list Removed Pos 19A 19B 19C Added Pos 52 4239 017 14511 in all versions History record ...