Phoenix Contact 2861205, User Manual

Page 1: ...User manual Configuring and installing the Inline field multiplexer...

Page 2: ...02 22 PHOENIX CONTACT 5981_en_06 Configuring and installing the UM DE IB IL 24 MUX MA PAC 06 Designation Order No IB IL 24 MUX MA PAC 2861205 User manual Designation Revision This user manual is valid...

Page 3: ...nsmission media in the field multiplexer system 20 3 4 2 Supply from a single power source 20 3 4 3 Alarm contact 20 3 4 4 Temperature measurements 21 3 5 Configuration 22 3 5 1 Configuring the fiber...

Page 4: ...limits 48 7 3 Selecting suitable power supply units 49 7 4 Providing surge protection 50 7 5 Selecting the transmission medium 50 7 6 Determining the transmission time 50 7 7 Installing and configuri...

Page 5: ...multiplexer settings 73 A 3 3 Configuring modems using software 73 A 3 4 Setting the DIP switches of the modems 75 A 3 5 Configuring the converters 76 A 3 6 Connecting the cables 77 A 4 Transmission o...

Page 6: ...IB IL 24 MUX MA PAC 6 PHOENIX CONTACT 5981_en_06...

Page 7: ...e 8 32825 Blomberg GERMANY Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals please send your comments to tecdoc phoenixcontact com This is t...

Page 8: ...ducts in your specific application in particular with regard to observing the applicable standards and regulations All information made available in the technical data is supplied without any accompan...

Page 9: ...the field multiplexer in association with Inline Modular IO IL SYS INST UM E Automation terminals of the Inline product range user manual This manual is the generic system manual for Inline and descr...

Page 10: ...n description Local diagnostic and status indicators Pin assignment terminal point assignment and connection example Programming data configuration data Technical data Package slips A package slip con...

Page 11: ...such a way that each input terminal is assigned to an output terminal on the other side and vice versa complementary arrangement see Figure 2 1 In addition to the complementary arrangement of I O term...

Page 12: ...cable the signals are output again through the complementary I O terminals in the opposite station Data is transmitted between two field multiplexer stations over a 2 wire copper cable RS 485 transmis...

Page 13: ...in the following limits Only the I O terminals from one of the two stations have to be taken into consideration when making the calculation tup n 6 8 ms byte 78 ms m tup Update time for field multiple...

Page 14: ...t of 2 A at 7 5 V DC in the logic area 4 The field multiplexer can supply a maximum current of 0 5 A at 24 V DC to analog terminals 5 The maximum current for the I O supply is 8 A at US UM and GND tot...

Page 15: ...ng clamp connections of the Inline connectors In order to implement data transmission over other transmission media additional interface converters from Phoenix Contact must be used see Section Transm...

Page 16: ...al grounding Ground the field multiplexer additionally through the FE connection to ensure reliable grounding of the station even if the FE spring is dirty or damaged Connect the terminal points for t...

Page 17: ...ed Stop On Field multiplexer in stop Off Field multiplexer system operating CE Red Configuration Error On Configuration error Off Configuration of both field multiplexers is OK RE Red Remote bus Error...

Page 18: ...M Figure 3 3 Terminal point assignment 1 2 1 2 3 4 1 2 3 4 1 2 1 2 3 4 1 2 3 4 1 1 1 2 1 3 1 4 2 1 2 2 2 3 2 4 4 1 2 3 1 1 1 2 1 3 1 4 2 1 2 2 2 3 2 4 5 9 8 1 A 0 1 9 Table 3 2 Terminal point assignme...

Page 19: ...the potential jumper 1 3 2 3 GND The reference potential is directly led to the potential jumper and is at the same time ref erence ground for the main and segment supply 1 4 2 4 FE Connection of the...

Page 20: ...cable jumpers must be inserted for this purpose Figure 7 3 on page 54 3 4 3 Alarm contact The field multiplexer has a floating alarm output Alarm_IN and Alarm_OUT contacts at connector 3 see Figure 3...

Page 21: ...iplexers You will find MCR temperature measuring transducers that can be used in the field multiplexer system in Section Ordering data on page 65 PT 100 and thermocouple sensors can be connected to th...

Page 22: ...ter or a slave One field multiplexer station must be configured as the master To do this insert a cable jumper at connector 3 from 1 4 to 2 4 CONFMA see Figure 3 6 on page 22 The second station must b...

Page 23: ...iplexer station is correctly mounted End clamps fix the station on both sides and keep it from moving from side to side on the DIN rail Phoenix Contact recommends using CLIPFIX 35 5 end clamps Order N...

Page 24: ...ood contact between the connector and base Do not damage or squeeze the wires Do not strip more than 8 mm off the wires Always connect analog sensors and actuators with shielded twisted pair cables Co...

Page 25: ...og and digital signals on the field multiplexer Function terminals from the Inline product range e g temperature sensors counters or absolute encoder modules are not permitted on the field multiplexer...

Page 26: ...IB IL 24 MUX MA PAC 26 PHOENIX CONTACT 5981_en_06...

Page 27: ...terminals supplied through potential jumpers UL Analog terminal supply provided through the potential jumper UANA UM 24 V main circuit supply The main voltage UM supplies all of the devices connected...

Page 28: ...age supplies The supply voltage to the sensors and actuators UM US should be installed and protected independently of the field multiplexer supply UMUX In this way the bus continues to run even if som...

Page 29: ...e power terminal Segment terminal The segment terminal interrupts the potential jumper US of the previous terminal an recreates it segment circuit US To do this the voltage is tapped off from the pote...

Page 30: ...Electrical isolation Functional earth ground shield FE and FE capacitive shield represent two separate isolated groups The field multiplexer does not have electrical isolation for the I O terminal co...

Page 31: ...e for shield 3 Area of functional earth ground FE 4 Area of the field multiplexer supply UMUX from which the communications power UL and supply for the analog terminals UANA are generated 5 Area of th...

Page 32: ...1 Area of remote bus cable 2 Area of functional earth ground FE capacitive for shield 3 Area of functional earth ground FE 4 Area of the field multiplexer supply UMUX from which the communications pow...

Page 33: ...The voltage UANA is looped through each terminal and is therefore available to the next terminal Figure 4 5 Electrical isolation between field multiplexer and analog module The potential jumpers hatc...

Page 34: ...rminal is illustrated in Figure 4 6 Connection between the ground of a supply voltage UMUX US or UM and functional earth ground must only be made at one point within the station point A Electrical iso...

Page 35: ...on Transmission over copper cable on page 67 Rules for laying the remote bus cable are also given there Attention must also be paid to appropriate grounding and shielding measures see Section Groundin...

Page 36: ...shield are connected The surge arrester should be installed as directly as possible next to the field multiplexer head station The wiring between the field multiplexer and the surge arrester can then...

Page 37: ...arrester of field multiplexer A and to the TERMITRAB terminal Version 2 not recommended This version is suitable if only a 3 wire cable with no shield is available In this case only the DATA and DATA...

Page 38: ...T A S h i e l d D A T A F i e l d M u l t i p l e x e r B D A T A G N D D A T A S h i e l d D A T A S u r g e p r o t e c t i o n 8 1 0 4 1 2 7 9 3 1 1 S u r g e p r o t e c t i o n 7 9 3 1 1 8 1 0 4...

Page 39: ...ing can be implemented for example with the universal USLKG 5 ground terminal block Order No 0441504 see Section 9 2 Ordering data or the CLIPLINE catalog from Phoenix Contact 1 Grounding terminals fo...

Page 40: ...should be included in the surge protection scheme Because of the mechanical sensitivity of fiber optics only fiber types with a strong cladding around the transmission medium should be used 1 2 1 2 3...

Page 41: ...ransmission distance Advantages Converter C Modem M required Copper cable Up to 12 km Use of existing data cables No Fiber optic cable From 100 m up to 45 km Not sensitive to surge voltages e g out do...

Page 42: ...ST Y 0 8 Lg Telephone line 0 8 mm 4 9 36 6 10 100 LiYCY TP 2x2x1 Data cable shielded 1 mm2 5 3 20 20 0 65 160 1 The value specified is to be considered as a guide value only Shorter and longer distan...

Page 43: ...ignals are to be transmitted from a control room to a pumping station over a distance of 3 2 km An existing copper cable can be used as the transmission medium 4 digital input signals 2 digital output...

Page 44: ...F IB IL 24 SAFE 1 PAC IB IL DO 1 AC PAC 1 1 1 1 1 1 1 1 IB IL 24 DO 2 2 2 2 2 2 1 1 2 2 IB IL 24 DO 4 4 IB IL 24 DO 8 8 IB IL 24 DO 16 16 IB IL 24 DO 32 HD 32 IB IL 24 230 DOR 1 W PC PAC 1 1 1 1 1 1 1...

Page 45: ...B IL 24 DO 32 HD NPNPAC IB IL AI 2 SF IB IL AI 2 SF PAC IB IL AO 2 U BP IB IL AO 2 U BP PAC IB IL AI 2 SF 230 PAC IB IL AO 2 U BP ME IB IL AI 2 SF ME Table 7 2 Possible combinations of analog I O term...

Page 46: ...IX CONTACT 5981_en_06 Figure 7 1 Combining DO 1 and DI 2 terminals 1 2 1 D D O 1 1 2 1 D D O 1 5 9 8 1 A 0 2 1 1 2 1 D D O 1 1 2 1 D D O 1 1 2 1 2 D D I 2 1 2 1 2 D D I 2 1 2 1 2 D D I 2 D O 1 D O 1 D...

Page 47: ...r 3 wire technol ogy Or IB IL 24 DI 2 PAC 2 Connection of 4 digital input signals using 4 wire technology 3 IB IL 24 DO 2 2A PAC 1 Connection of 2 digital output signals 4 IB IL AI 2 SF PAC 1 Connecti...

Page 48: ...imum 4 maximum 4 maximum Number of signals 512 maximum 4 DI 2 DO 2 AI 4 2 2 16 38 4 DO 2 DI 2 AO 4 2 2 16 38 Current at UL 2 A maximum 0 165 A see Table 7 6 0 159 A see Table 7 7 Current at UANA 0 5 A...

Page 49: ...r terminals that draw their current from separate power supplies Example project There is no electrical isolation required between logic and I O in the example project The master and the slave station...

Page 50: ...a copper remote bus cable is selected for the example 7 6 Determining the transmission time The formulas to calculate the transmission time are given in Section Transmission time on page 13 The examp...

Page 51: ...system is not ready for operation For later extensions insert digital terminals before analog terminals FE connection To ensure reliable grounding of the field multiplexer station ground the field mu...

Page 52: ...1 2 3 4 S T C E U L R E L E U S U M M U X 1 2 1 2 3 4 1 2 3 4 1 2 D D O 2 1 2 1 2 3 4 1 2 3 4 1 2 D D I 2 M U X D I 4 D I 2 D O 2 A I 2 1 2 1 2 3 4 1 2 3 4 D A I 2 C o p p e r c a b l e 3 8 k m 1 2 1...

Page 53: ...ransmission over telephone line modem on page 72 Section Transmission over Bluetooth wireless on page 79 or Section Transmission over Ethernet COM SERVER on page 81 Configure master and slave One fiel...

Page 54: ...has a floating alarm output Alarm_IN and Alarm_OUT contacts at connector 3 that allows to indicate operating errors remotely The contact is normally open but it is closed in the event of an error and...

Page 55: ...nstallation Step Reference to documentation 1 Are all the Inline terminals approved for use in the field multiplexer system Section Devices permitted in a field multiplexer station on page 43 2 Is the...

Page 56: ...ion of the local field multiplexer station Making contact with the opposite station and exchange of configuration data and status messages Comparing of the two configurations Opening the alarm relay a...

Page 57: ...found when restarting remote bus and local bus operating correctly and correctly configured for each other data transmission is resumed automatically If an error is found the field multiplexers will...

Page 58: ...ications power and interface supply ST Red Stop Field multiplexer is in the stop state CE Red Configuration Error RE Red Remote Bus Error LE Red Local Bus Error Error on the local bus of this field mu...

Page 59: ...the LEDs on the devices D LED flashing see terminal specific data sheets or Section Localizing errors on a field multiplexer station on page 60 8 Local bus configuration not permitted Check local bus...

Page 60: ...ion 1 IB IL 24 MUX MA PAC 2 IB IL 24 DI 4 PAC 3 IB IL 24 DI 2 PAC 4 IB IL 24 DO 2 2A PAC 5 IB IL 24 AI 2 PAC When the system is operating correctly the green LEDs on the field multiplexer and the othe...

Page 61: ...nal 4 IB IL 24 DO 2 2A Effect field multiplexer UL LED and LE LED are on see Table 8 3 no 12 Opposite station UL LED is on LE LED is flashing see Table 8 3 no 13 Terminal 4 D LED flashes at 2 Hz Other...

Page 62: ...s e l f t e s t S e l f t e s t s u c c e s s f u l E r r o r a c c o r d i n g t o L E D c o d e s e e T a b l e 8 2 L o c a l b u s s t a r t u p R e m o t e b u s s t a r t u p S t a r t u p s u c...

Page 63: ...o n O K E r r o r a c c o r d i n g t o L E D c o d e s e e T a b l e 8 2 S T L E D o n a l l o t h e r s o f f a l a r m r e l a y c l o s e d d i g i t a l o u t p u t s r e s e t a n a l o g o u t...

Page 64: ...IB IL 24 MUX MA PAC 64 PHOENIX CONTACT 5981_en_06...

Page 65: ...ption Type Order No Pcs Pkt Keying profile CP MSTB see COMBICON catalog 2742683 100 Zack marker strip to label the terminals ZBF 6 see CLIPLINE catalog ZBF 12 see CLIPLINE catalog DIN EN 50022 DIN rai...

Page 66: ...ooth See INTERFACE catalog See also Section Transmission over Bluetooth wireless on page 79 Ethernet converter for data transmission over Ethernet See INTERFACE catalog See also Section Transmission o...

Page 67: ...d additionally be a twisted pair Laying the remote bus cable When laying the remote bus cable note the following Do not lay signal and bus cables in parallel to power cables If possible lay remote bus...

Page 68: ...1 FO RS 485 FO RS 485 FO DATA GNDDATA SHD DATA D B GND SHD D A D B GND SHD D A CONVERTER CONVERTER A A 5981B031 MUX 2 DATA GNDDATA SHD DATA MUX IB IL 24 MUX MA PAC A Adapter cable IB IL MUX CAB PSI CO...

Page 69: ...atalog from Phoenix Contact Table A 2 Fiber optic converters with one fiber optic interface Order Designation Order No Cable type used Distance PSI MOS RS485W2 FO 660 E 2708313 POF Up to 100 m HCS PCF...

Page 70: ...ettings according to the application Table A 4 Configuration of the converters using DIP switches DIP switch Position Meaning 1 OFF Transmission speed 75 kbps 2 ON 3 ON 4 OFF 5 OFF Telegram length 11...

Page 71: ...ction between converter and field multiplexer Converter PSI MOS RS485W2 FO Field multiplexer IB IL 24 MUX MA PAC Terminal point Signal Connector 1 Terminal point Signal Color 5 Shield 1 4 2 4 Shield 6...

Page 72: ...D D A CONVERTER A RS 485 D B GND SHD D A CONVERTER A MUX 2 DATA GNDDATA SHD DATA GND TxD RxD CTS RS 232 GND TxD RxD CTS RS 232 MUX IB IL 24 MUX MA PAC A Adapter cable CONVERTER RS232 RS485 converter P...

Page 73: ...field multiplexer in Section Terminal point assignment on page 18 Connect the modem and the PC via a serial 1 1 cable and supply it with 24 V DC Start the PSI MODEM CONF configuration software on the...

Page 74: ...in the pulldown menu or click the Edit profile button Set the following parameters in the Modem Configuration window and confirm the settings with OK DTR Signal Ignore DTR Signal Flow Control NONE Er...

Page 75: ...river into the slot at the bottom of the cover and lever it open Set the DIP switches of the modem according to Table A 8 Close the protective cover and execute a cold start 24 V OFF and ON Table A 7...

Page 76: ...e ON position Set the DTE DCE slide switch to DCE Push the housing cover into the base element until it locks Second converter Enter the settings for the second RS 232 RS 485 converter as well Both co...

Page 77: ...example is shown in Figure A 4 Table A 10 Connection between converter and modem Converter PSM ME RS232 RS485 P Modem PSI DATA FAX MODEM RS232 Signal SUBCON 9 F SH Pin SUBCON 9 F SH Pin Signal Shield...

Page 78: ...2 1 2 3 4 1 2 3 4 1 2 1 2 3 4 1 2 3 4 1 2 1 2 3 4 1 2 3 4 ST CE UL RE LE US UM MUX 1 2 1 2 3 4 1 2 3 4 1 2 D DI2 1 2 1 2 3 4 1 2 3 4 1 2 1 2 3 4 1 2 3 4 1 2 1 2 3 4 1 2 3 4 1 2 1 2 3 4 1 2 3 4 1 2 D D...

Page 79: ...GNDDATA SHD DATA BT BT Bluetooth MUX IB IL 24 MUX MA PAC A Adapter cable CONVERTER Bluetooth converter PSI WL RS232 RS485 BT Bluetooth Bluetooth connection ACHTUNG Malfunction In combination with the...

Page 80: ...o jumper must be installed from 1 1 to 2 1 CONFFO on connector 1 of both field multiplexers You will find the additional terminal point assignment of the field multiplexer in Section Terminal point as...

Page 81: ...HD DATA D B GND SHD D A D B GND SHD D A CONVERTER CONVERTER A A 5981A042 MUX 2 DATA GNDDATA SHD DATA LAN WAN MUX IB IL 24 MUX MA PAC A Adapter cable CONVERTER Ethernet converter For example Phoenix Co...

Page 82: ...t password private and confirm the entry by clicking Enter Select IP and enter the IP parameters Figure A 7 Assigning IP addresses Confirm the modification of the configuration with Confirm Proceed in...

Page 83: ...tion mode and make the following settings Figure A 9 UDP settings of COM SERVER 1 Figure A 10 UDP settings of COM SERVER 2 Confirm the modification of the configuration with Confirm Own UDP Port Own U...

Page 84: ...rd private and confirm the entry by clicking Confirm Figure A 11 Save the settings and reboot the FL COM SERVER RS485 Confirm your settings with Confirm The FL COM SERVER RS485 restarts with the saved...

Page 85: ...Yellow Data N A 8 2 2 Data Green 5981A045 1 2 1 2 3 4 1 2 3 4 1 2 1 2 3 4 1 2 3 4 1 2 1 2 3 4 1 2 3 4 1 2 1 2 3 4 1 2 3 4 ST CE UL RE LE US UM MUX 1 2 1 2 3 4 1 2 3 4 1 2 D DO2 1 2 1 2 3 4 1 2 3 4 1 2...

Page 86: ...IB IL 24 MUX MA PAC 86 PHOENIX CONTACT 5981_en_06...

Page 87: ...Fiber optic converter 68 Field multiplexer Alarm contact 54 Configuration and installation 43 Connecting the remote bus 53 Connection to FE 15 Connections 15 Copper transmission mode 22 Diagnostic ind...

Page 88: ...S485 P 72 R RS 232 RS 485 converter 72 S Shielding 24 Concept 24 Startup 55 Supply terminal 25 Surge protection 35 50 Control cabinet 35 Fiber optic operation 40 Power supply 35 39 Remote bus cable 35...