Phoenix Contact 2904601, Manual

Page 1: ...r more units Technical data short form Input voltage range 100 V AC 240 V AC 15 10 Mains buffering 35 ms 120 V AC 35 ms 230 V AC Nominal output voltage UN 24 V DC Setting range of the output voltage USet 24 V DC 29 5 V DC Nominal output current IN Static Boost IStat Boost Dynamic Boost IDyn Boost Selective Fuse Breaking ISFB 10 A 12 5 A 20 A 5 s 60 A 15 ms Output power PN Output power PStat Boost ...

Page 2: ...ta 5 5 Safety and installation notes 16 6 High voltage test HIPOT 17 7 Structure of the power supply 19 8 Mounting removing the power supply 22 9 Device connection terminal blocks 25 10 Output characteristic curves 27 11 Configuring the power supply 30 12 Boost currents 31 13 SFB technology 33 14 Signaling 37 15 Operating modes 45 16 Derating 47 ...

Page 3: ...2938196 1 Near Field Communication NFC programming adapter with USB interface for the wireless configuration of NFC capable products from PHOENIX CONTACT with software No separate USB driver is required TWN4 MIFARE NFC USB ADAPTER 2909681 1 Type 2 3 surge protection consisting of protective plug and base element with integrated status indicator and remote signaling for single phase power supply ne...

Page 4: ... With electronic locking of the set nominal currents For installation on DIN rails CBMC E4 24DC 1 10A IOL 2910411 1 Multi channel electronic device circuit breaker with active current limitation for protecting four loads at 24 V DC in the event of overload and short circuit With nominal current assistant and electronic locking of the set nominal currents For installation on DIN rails CBM E4 24DC 0...

Page 5: ...A 250 V DC The specified values for current consumption apply for operation in the static boost PN x 125 Discharge current to PE typical 3 5 mA 0 7 mA 264 V AC 60 Hz Mains buffering 35 ms 120 V AC 35 ms 230 V AC Switch on time 1 s Typical response time from SLEEP MODE 300 ms Protective circuit Transient surge protection Varistor gas filled surge arrester Switch on current surge limitation typical ...

Page 6: ...on A B C D Type test IEC EN 60950 1 2 5 kV AC 4 kV AC 0 5 kV DC 0 5 kV DC Production test 2 kV AC 2 kV AC 0 5 kV DC 0 5 kV DC Field test with gas filled surge arrester 0 8 kV AC 1 1 kV DC 0 8 kV AC 1 1 kV DC 0 5 kV DC 0 5 kV DC Field test gas filled surge arrester de contacted 2 kV AC 2 83 kV DC 2 kV AC 2 83 kV DC 0 5 kV DC 0 5 kV DC Housing Output PE Input Signaling C A B D B L N POWER factor 0 4...

Page 7: ...0 25 mm 2 5 mm Conductor cross section AWG 24 14 Stripping length 6 5 mm Tightening torque 0 5 Nm 0 6 Nm Output data Nominal output voltage UN 24 V DC Setting range of the output voltage USet constant capacity 24 V DC 29 5 V DC Nominal output current IN 10 A Static Boost IStat Boost 12 5 A Dynamic Boost IDyn Boost 20 A 5 s Selective Fuse Breaking ISFB 60 A 15 ms Magnetic circuit breaker tripping A...

Page 8: ... 100 LED lights up yellow output power 240 W POut 75 LED lights up green output power 180 W POut 50 LED lights up green output power 120 W UOut 0 9 x USet LED lights up green UOut 0 9 x USet LED flashes green Signal contact configurable Signal output configurable Out 1 Digital 0 24 V DC 20 mA Default 24 V DC 20 mA 24 V DC for UOut 0 9 x USet Signal output configurable Out 2 Digital 0 24 V DC 20 mA...

Page 9: ...vice life is based on the capacitors used If the capacitor specification is observed the specified data will be ensured until the end of the stated service life For runtimes beyond this time error free operation may be reduced The specified service life of more than 15 years is simply a comparative value Switching frequency Min Max PFC stage 60 kHz 500 kHz Auxiliary converter stage 90 kHz 110 kHz ...

Page 10: ...resonance frequency 2 3g 90 min according to DNV GL Class C Shock 18 ms 30g in each space direction according to IEC 60068 2 27 Degree of pollution 2 Climatic class 3K3 in acc with EN 60721 Overvoltage category EN 60950 1 EN 61010 1 EN 62477 1 II 5000 m II 5000 m III 2000 m Standards Safety transformers for power supply units EN 61558 2 16 air clearances and creepage distances only Electrical safe...

Page 11: ...T 11 50 Approvals UL UL Listed UL 508 UL C UL Recognized UL 60950 1 UL ANSI ISA 12 12 01 Class I Division 2 Groups A B C D Hazardous Location CSA CAN CSA C22 2 No 60950 1 07 CSA C22 2 No 107 1 01 SIQ BG type approved Shipbuilding DNV GL PRS BV LR ABS ...

Page 12: ...ential EN 61000 6 2 industrial and EN 61000 6 5 power station equipment zone IEC EN 61850 3 energy supply CE basic standard Minimum normative requirements of EN 61000 6 2 CE immunity for industrial environments Higher requirements in practice covered Electrostatic discharge EN 61000 4 2 Housing contact discharge 4 kV Test Level 2 8 kV Test Level 4 Housing air discharge 8 kV Test Level 3 15 kV Test...

Page 13: ...eld EN 61000 4 8 50 Hz 60 Hz 30 A m 16 7 Hz 50 Hz 60 Hz 100 A m 60 s not required 50 Hz 60 Hz 1 kA m 3 s not required 0 Hz 300 A m DC 60 s Comments Criterion A Criterion A Voltage dips EN 61000 4 11 Input voltage 230 V AC 50 Hz Voltage dip 70 25 periods Test Level 2 70 0 5 1 25 periods Test Level 2 Comments Criterion C Criterion A 0 5 1 25 periods Voltage dip 40 10 periods Test Level 2 40 5 10 50 ...

Page 14: ...nce variables EN 61000 4 16 Input Output Signals 15 Hz 150 Hz 10 V on 1 V 150 Hz 1 5 kHz 1 V 1 5 kHz 15 kHz 1 V on 10 V 15 kHz 150 kHz 10 V Test Level 3 15 Hz 150 Hz 30 V on 3 V 150 Hz 1 5 kHz 3 V 1 5 kHz 15 kHz 3 V on 30 V 15 kHz 150 kHz 30 V Test Level 4 50 Hz 60 Hz 10 V Permanent 50 Hz 60 Hz 100 V 1 s Test Level 3 16 7 Hz 50 Hz 60 Hz 30 V Permanent 16 7 Hz 50 Hz 60 Hz 300 V 1 s Test Level 4 Com...

Page 15: ...avior within the specified limits Criterion B Temporary impairment to operational behavior that is corrected by the device itself Criterion C Temporary adverse effects on the operating behavior which the device corrects automatically or which can be restored by actuating the operating elements ...

Page 16: ...environment The power supply is mounted in a control cabinet For the connection parameters for wiring the power supply such as the required stripping length with and without ferrule refer to the technical data section As a safety measure against shock currents always wire the protective conductor device terminal block to the control cabinet ground connection To avoid accidental contact with live p...

Page 17: ...oltage testing is performed as part of the safety approval process type test and manufacturing routine test 6 2 High voltage dielectric test during the manufacturing process During the manufacturing process for the power supply a high voltage test is performed as part of the dielectric test in accordance with the specifications of IEC UL EN 60950 1 The high voltage test is performed with a test vo...

Page 18: ...ting please reconnect the gas filled surge arrester Figure 2 Disconnect gas filled surge arrester To disconnect the gas filled surge arrester proceed as follows 1 Remove power from the unit 2 Unscrew the Phillips head screw completely and keep the gas filled surge arrester screw in a safe place The gas filled surge arrester is now disconnected and is no longer functional 3 Perform the surge voltag...

Page 19: ... 3 Signaling connection terminal blocks 4 Status and diagnostics indicators 5 NFC interface Near Field Communication 6 AC input voltage connection terminal blocks 7 Gas filled surge arrester for surge protection left side of housing 8 Universal DIN rail adapter rear of housing 9 Output voltage button DC OK Signal Ground NFC 100 Boost 75 50 Pout DC OK UOut 29 5V 24V QUINT POWER Output DC 24V 10A In...

Page 20: ...0 If adjacent components are active and the nominal output power 50 there must be lateral spacing of 15 mm 50 b 130 NFC 100 Boost 75 50 Pout DC OK Uout 29 5V 24V QUINT POWER Output DC 24V 5A Input AC 400 500 V L1 L2 L3 13 14 Rem SGnd Out 1 Out 2 Signal Ground NFC 100 Boost 75 50 Pout DC OK UOut 29 5V 24V QUINT POWER Output DC 24V 10A Input AC 100 240 V 13 14 Rem SGnd Out 1 Out 2 N L Signal a a c ...

Page 21: ... Power factor correction PFC Switching transistor and main transmitter electrically isolating Secondary rectification and smoothing Filter Auxiliary converter electrically isolating active PFC Symbol Designation Optocoupler electrically isolating Additional regulatory protection against surge voltage Relay contact and signal contacts Microcontroller NFC interface Near Field Communication Output vo...

Page 22: ...A 2 Release the lock by lifting the screwdriver B 3 Carefully swivel the power supply forward C so that the lock slides back into the starting position 4 Then separate the power supply from the DIN rail D Figure 9 Removing the power supply from the DIN rail 8 3 Retrofitting the universal DIN rail adapter For installation in horizontal terminal boxes it is possible to mount the power supply at a 90...

Page 23: ...el of mechanical stability is ensured 8 4 1 Mounting the UWA 182 52 universal wall adapter Proceed as follows to disassemble the universal DIN rail adapter that comes pre mounted 1 Remove the screws for the universal DIN rail adapter using a suitable screwdriver Torx 10 2 Separate the universal DIN rail adapter from the rear of the power supply 3 Position the universal wall adapter in such a way t...

Page 24: ... 13 Mounting the UWA 130 universal wall adapter 8 5 Fix connection wiring to the power supply Two receptacles for the bundled attachment of the connection wiring are integrated in the left and right housing panel Use cable binders to secure the connection wiring optional PKB 140X3 6 Order No 1005460 Proceed as follows to secure the connection wiring Wire the power supply with sufficient connection...

Page 25: ...he INPUT L N connection terminal blocks Figure 17 Network types NOTE Mechanical damage to the connection wiring caused by friction In extreme ambient conditions e g strong vibrations protect the connection wiring against mechanical damage using additional insulation material The additional insulation material for protecting the connection wiring is limited to the area where the cable binders are a...

Page 26: ... The output voltage is adjusted via the two arrow keys and on the front of the power supply When you press the arrow key once briefly the output voltage is reduced or increased by 3 mV When you press the arrow key for longer the voltage is adjusted in 100 mV increments 9 4 Protection of the secondary side The power supply is electronically short circuit proof and no load proof In the event of an e...

Page 27: ...e for the application Not suitable for the application Symbol Designation Characteristics Your benefits Reliable power supply A stable 24 V even in the event of a sustained overload No over dimensioned power supply unit required Fast charging Parallel loads continue working Low thermal stress in the even of faults Enables configuration without fuse Application Normal load System extension Loads wi...

Page 28: ... of loads The power supply operates in the nominal operating range Energy supply to the load is ensured Figure 20 U I Advanced output characteristic curve 10 2 Smart HICCUP output characteristic curve The SMART HICCUP output characteristic curve keeps the thermal load of the connecting cables at a low level in the event of a sustained overload If loads are not protected or are protected in a way t...

Page 29: ...f threshold and the time period for which it may be exceeded can be freely selected The power supply is restarted via the remote contact As an option the power supply can be switched on by switching the supply voltage on the primary side off and on Selecting the FUSE MODE output characteristic curve sets the following default values tFuse 100 ms IFuse IN Figure 22 FUSE MODE output characteristic c...

Page 30: ...uccessfully installed 11 2 Configuring the power supply To configure the power supply proceed as follows Before you can configure the power supply it should either be disconnected from the supply voltage or switched to SLEEP MODE To switch the power supply to SLEEP MODE use one of the external circuits The following connection versions are possible between the Rem remote input and SGnd signal grou...

Page 31: ...e load supply with up to 125 of the nominal current of the power supply The static boost is available at an ambient temperature of up to 40 C Figure 25 Performance characteristic in static boost 12 2 Dynamic Boost Dynamic boost IDyn Boost delivers up to 200 of the power supply nominal current to supply high loads This temporary power supply to the load lasts a maximum of 5 s at an ambient temperat...

Page 32: ... a recovery time tPause of 3 3 s the dynamic boost is available once again Figure 29 Example recovery time for 40 C If a current that is lower than the maximum available dynamic boost current IDyn Boost is required for the same period the recovery time may tPause decrease t s Pause t s Dyn Boost 5 1 2 3 4 2 12 5 4 6 8 10 A IBase Load 0 IDyn Boost A 20 20 20 20 20 20 20 1 7 3 3 5 7 9 91 1 5 3 4 5 6...

Page 33: ...r is tripped by the high SFB current of the power supply typically within 3 to 5 ms As a result voltage dips at loads that are connected in parallel are avoided Figure 30 SFB pulse trips circuit breakers 13 2 Tripping a fuse Fuses are tripped by melting the predetermined breaking point inside the fuse capsule The tripping characteristic of the fuse is described by the melting integral I t A high c...

Page 34: ... Maximum distance l m with device circuit breaker Conductor cross section A mm 0 75 1 0 1 5 2 5 AWG 18 17 16 14 Phoenix Contact CB TM1 1A SFB P 27 36 54 91 CB TM1 2A SFB P 18 25 37 63 CB TM1 3A SFB P 11 15 22 38 CB TM1 4A SFB P 6 8 13 22 CB TM1 5A SFB P 4 5 8 14 Tripping magnetic DC correction factor 0 Hz Phoenix Contact 1 0 Characteristics C Characteristic C 10 times the rated current x correctio...

Page 35: ... 6 11 C1 6 7 10 15 25 C2 4 6 9 15 C3 3 4 7 11 Z1 64 85 128 214 Z1 6 46 62 93 156 C2 42 57 85 143 C3 33 44 66 110 C4 24 33 49 82 C6 15 20 30 51 Tripping magnetic DC correction factor 0 Hz Siemens 1 4 ABB 1 5 Characteristics A B C Z Characteristic A 3 times the rated current x correction factor Characteristic B 5 times the rated current x correction factor Characteristic C 10 times the rated current...

Page 36: ... 2A 3 1 19 25 38 63 GMA 2 5A 4 9 12 16 25 42 GMA 3 15A 4 9 7 9 14 23 GMA 3 5A 9 7 6 8 12 21 GMA 3 5A 13 4 6 9 16 GMC 1A 1 8 23 31 47 78 GMC 1 25A 3 4 17 22 34 56 GMC 1 5A 5 4 10 14 21 36 GMC 1 6A 5 8 10 13 20 34 GMC 2A 8 9 6 9 13 22 GMC 2 5A 13 4 6 9 15 Tripping thermal Characteristics Cooper Bussmann GMA fast blow fast acting Cooper Bussmann GMC medium blow medium time delay Ambient temperature 2...

Page 37: ... side using the QUINT POWER software or the QUINT POWER app Upon delivery the power supply is pre allocated a default configuration for the signal outputs 14 1 Location and function of the signaling elements Figure 32 Position of signaling elements Key No Signaling elements 1 13 14 floating switch contact N O contact 2 Rem remote input switch power supply off and on 3 SGnd signal ground reference ...

Page 38: ...Out 1 indicates that the set output voltage has been undershot by more than 10 UOUT 0 9 x UN In the default configuration the signal output Out 2 indicates that the nominal power has been exceeded The power supply then switches to boost mode Thanks to this preventive function monitoring critical operating states can be recognized at an early stage prior to a voltage dip occurring Figure 34 Signali...

Page 39: ... the QUINT POWER app QUINT POWER default settings upon delivery Out 1 digital 0 24 V DC 20 mA Out 2 digital 0 24 V DC 20 mA Relay 13 14 floating 24 V DC 1 A 30 V AC 0 5 A Out 2 analog 4 20 mA Output voltage 25 135 90 Default Default 0 32 V DC 0 30 V DC Output current 5 200 100 0 20 A 0 10 A Output power 5 200 100 Default 0 480 W 0 240 W Operating hours 0 h 10 years Early warning of high temperatur...

Page 40: ...mbient temperature and utilization of the power supply 14 3 5 Early warning of high temperature Before the power supply protects itself through power derating in the event of an overtemperature the signal state changes Example of use Outdoor control cabinets can reach a high internal temperature depending on the position of the sun The same is true if a control cabinet fan or cooling system fails ...

Page 41: ... select the following external circuit version to switch the power supply to SLEEP MODE Figure 38 External wiring versions with PNP and NPN output 14 5 LED status indicators Four LED status indicators are integrated in the front of the power supply which indicate the current device state The green DC OK LED indicates the current status of the output voltage UOut The DC OK LED is permanently on as ...

Page 42: ...ED DC OK LED P 100 Out Signal Out 2 P P Out N Relay 13 14 DC OK LED P 50 Out Default Default P P Out N U 0 9 x U Out Set Signal Out 1 DC OK LED P 75 Out Active High Active High Active High Active Low Active Low Active Low P P Out N BOOST green yellow closed closed open Normal operation BOOST Overload operation LED flashing LED off LED on LED DC OK LED P 100 Out Signal Out 2 P P Out N Relay 13 14 D...

Page 43: ...4 9 SLEEP MODE signaling In SLEEP MODE all LEDs are off all signals are low and the relay switching contact is open LED DC OK LED P 100 Out Signal Out 2 P P Out N Relay 13 14 DC OK LED P 50 Out Default Default P P Out N I I t t Fuse Fuse Signal Out 1 DC OK LED P 75 Out Active High Active High Active High Active Low Active Low FUSE MODE BOOST Active Low P P Out N Green Yellow Closed Closed Open Nor...

Page 44: ...n using signals in accordance with EN 62236 4 and EN 50121 4 When using the digital signals a relay Phoenix Contact Order No 2900299 or a comparable relay can be implemented 14 10 3 Surge protection for devices in use in safety related systems Surge protection Phoenix Contact Order No 2905223 or comparable protection must be implemented for railway applications when using signals in accordance wit...

Page 45: ...chematic diagram in parallel operation Observe the following points when carrying out parallel connection 1 Use power supplies of the same type and performance class 2 Setting the same output voltages 3 Using the same cable cross sections for wiring 4 Using the same cable lengths for the DC convergence point 5 Operating power supplies in the same temperature environment 6 When three or more power ...

Page 46: ...ith the QUINT ORING or QUINT S ORING active redundancy module Figure 46 Schematic diagram redundant operation with QUINT ORING Figure 47 Schematic diagram redundant operation with QUINT S ORING Certain specifications apply in redundancy operation with regard to the configuration of the keepout areas In redundancy operation the power supplies are operated with maximum half the nominal power The kee...

Page 47: ...e 49 Output power depending on the ambient temperature 16 2 Input voltage 16 3 Installation height The power supply can be operated at an installation height of up to 2000 m without any limitations Different data applies for installation locations above 2000 m due to the differing air pressure and the reduced convection cooling associated with this see technical data section The data provided is b...

Page 48: ...ased on the prevailing ambient temperature The recommended output power for different mounting positions and ambient temperatures can be found in the characteristic curves below Exceeding these values will reduce the service life of the power supply Z X Y NFC QUINT POWER 100 Boost 75 50 Pout 13 14 Rem SGnd Out 1 Out 2 50 DC OK U Ou t 29 5V 24V Signal T C 0 25 50 75 100 125 150 175 200 225 25 0 10 ...

Page 49: ... P Out N F C QUINT POWER 1 0 0 B o o s t 7 5 5 0 P o u t 1 3 1 4 R e m S G n d O u t 1 O u t 2 1 0 0 B o o s t 7 5 5 0 D C O K U O ut 1 3 1 4 R e m S G n d O u t 1 O u t 2 S ig n a l 2 4 V 2 9 5 V Z X Y M 3 x 8 NFC QUINT POWER 100 Boost 75 50 Pout 13 14 Rem SGnd Out 1 Out 2 100 Boost 75 50 DC OK U Out 29 5V 24V 13 14 Rem SGnd Out 1 Out 2 Signal T C 0 25 50 75 100 125 150 175 200 225 25 0 10 20 30 ...

Page 50: ...ted mounting position 270 X axis Z X Y T C 0 25 50 75 100 125 150 175 200 225 25 0 10 20 30 40 50 60 70 P 125 Stat PN 100 PDyn 200 P Out Z X Y M3x8 N F C 1 0 0 B o o s t 7 5 5 0 P o u t 1 3 1 4 R e m S G n d O u t 1 O u t 2 5 0 D C O K U O u t 2 9 5 V 2 4 V S ig n a l T C 0 25 50 75 100 125 150 175 200 225 25 0 10 20 30 40 50 60 70 P 125 Stat PN 100 PDyn 200 P Out ...